U N I T H E R M , s. r. o. FOUNDRY – MACHINING SHOP Our foundry
CONTACTS FOUNDRY – MACHINING SHOP Vedlejsi 25, c.p. 88, 466 04 Jablonec nad Nisou, Czech Republic www.unitherm.cz Tel.: +...
U N I T H E R M , s. r. o. DIVIZE SLÉVÁRNA - OBROBNA AREA VIEW UNITHERM, s. r. o.
EN ISO 9001:2000 FOUNDRY – MACHINING SHOP Certificate No. 884-08-02 Quality system meeting the standard EN ISO 9001:2000 v...
EN ISO 14001:2004 FOUNDRY – MACHINING SHOP Certificate No. 885-08-02 Environmental management system meeting the standard ...
Customer Audits FOUNDRY – MACHINING SHOP <ul><li>GE Medical Systeme Europe, France </li></ul><ul><ul><li> </li></ul></ul>...
CHEMICAL COMPOSITION OF Al ALLOYS FOUNDRY – MACHINING SHOP
MECHANICAL PROPERTIES OF Al ALLOYS FOUNDRY – MACHINING SHOP
ALLOYS USED FOUNDRY – MACHINING SHOP <ul><li>AlSi8 Cu3 / EN 46200 </li></ul><ul><li>AlSi10 Mg / EN 43000 </li></ul><ul><...
Aluminium Alloy FOUNDRY – MACHINING SHOP 1. 2. 3. 1. DEGASIFICATION 2. MELTAGE 3. SPECTROCAST
Patterns, Cores FOUNDRY – MACHINING SHOP <ul><li>Pattern production </li></ul><ul><li>- using either wood or metal </li>...
Sand Foundry FOUNDRY – MACHINING SHOP <ul><li>Moulding under the crane </li></ul><ul><ul><li>up to the box size of 1000x10...
Sand Foundry FOUNDRY – MACHINING SHOP <ul><li>Machine moulding </li></ul><ul><ul><li>On FOROMAT machine (jolting with coin...
Sand Foundry FOUNDRY – MACHINING SHOP <ul><li>Pulse moulding </li></ul><ul><ul><li>on HSP machine in moulding frames of 65...
Die Foundry FOUNDRY – MACHINING SHOP <ul><li>Gravitional </li></ul><ul><li>- Castings machines CGU and CGH </li></ul><ul...
OTHER OPERATIONS FOUNDRY – MACHINING SHOP Other operations with sand and die castings Trimming and grinding of gatings an...
MACHINIG SHOP FOUNDRY – MACHINING SHOP <ul><li>CNC centre machining </li></ul><ul><li>5-axes machining centre DECKEL MAHO ...
MACHINING SHOP FOUNDRY – MACHINING SHOP 1. 3. 2. 1. QUALITY CONTROL 2. TURNING CENTRE MAZAK SQT 200M – 500V 3. LATHE BIN...
PRODUCTS - Textile industry FOUNDRY – MACHINING SHOP Warp beam flange. Sand casting. Used alloy: AlSi8Cu3; Weight: 80 kg...
PRODUCTS TEXTRON castings utilization FOUNDRY – MACHINING SHOP
PRODUCTS FOUNDRY – MACHINING SHOP <ul><li>JACOBSEN, a TEXTRON COMPANY </li></ul><ul><li>Charlotte, North Carolina, U.S.A. ...
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UNITHERM (foundry)

Published on: Mar 4, 2016
Published in: Business      
Source: www.slideshare.net


Transcripts - UNITHERM (foundry)

  • 1. U N I T H E R M , s. r. o. FOUNDRY – MACHINING SHOP Our foundry
  • 2. CONTACTS FOUNDRY – MACHINING SHOP Vedlejsi 25, c.p. 88, 466 04 Jablonec nad Nisou, Czech Republic www.unitherm.cz Tel.: +420 / 483 306 402, 483 306 350, 483 384 468 Fax: +420 / 483 384 471, 483 384 539
  • 3. U N I T H E R M , s. r. o. DIVIZE SLÉVÁRNA - OBROBNA AREA VIEW UNITHERM, s. r. o.
  • 4. EN ISO 9001:2000 FOUNDRY – MACHINING SHOP Certificate No. 884-08-02 Quality system meeting the standard EN ISO 9001:2000 valid up to June 2011.
  • 5. EN ISO 14001:2004 FOUNDRY – MACHINING SHOP Certificate No. 885-08-02 Environmental management system meeting the standard EN ISO 14001:2004 valid up to June 2011 Unitherm obtained this as: - 1st aluminium foundry in Czech Republic - 4th foundry in Czech Republic
  • 6. Customer Audits FOUNDRY – MACHINING SHOP <ul><li>GE Medical Systeme Europe, France </li></ul><ul><ul><li> </li></ul></ul><ul><li>TEXTRON Golf, Turf & Specialty Products , U.S.A. </li></ul><ul><li>BUSCH PRODUKTIONS GmbH, GERMANY </li></ul><ul><li>NISSENS K ø lerfabrik, DENMARK </li></ul><ul><ul><li>Regular Supplier Valuation: </li></ul></ul><ul><ul><li>  </li></ul></ul><ul><li>ABUS Kransysteme GmbH, GERMANY </li></ul><ul><li>  BUSCH PRODUKTIONS GmbH, GERMANY </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul><ul><li>  </li></ul>
  • 7. CHEMICAL COMPOSITION OF Al ALLOYS FOUNDRY – MACHINING SHOP
  • 8. MECHANICAL PROPERTIES OF Al ALLOYS FOUNDRY – MACHINING SHOP
  • 9. ALLOYS USED FOUNDRY – MACHINING SHOP <ul><li>AlSi8 Cu3 / EN 46200 </li></ul><ul><li>AlSi10 Mg / EN 43000 </li></ul><ul><li>AlSi7 Mg 0,3 / EN 42100 </li></ul><ul><li>AlSi12 Cu / EN 47000 </li></ul><ul><li>AlSi9 Cu1 Mg / EN 46400 </li></ul><ul><li>AlCu4 TiMg / EN 21000 </li></ul><ul><li>AlSi12 / EN 44100 </li></ul><ul><li>AlMg3 </li></ul><ul><li>Al-Zn </li></ul>
  • 10. Aluminium Alloy FOUNDRY – MACHINING SHOP 1. 2. 3. 1. DEGASIFICATION 2. MELTAGE 3. SPECTROCAST
  • 11. Patterns, Cores FOUNDRY – MACHINING SHOP <ul><li>Pattern production </li></ul><ul><li>- using either wood or metal </li></ul><ul><li>Core production </li></ul><ul><ul><li>manually </li></ul></ul><ul><ul><li>by shooting </li></ul></ul>
  • 12. Sand Foundry FOUNDRY – MACHINING SHOP <ul><li>Moulding under the crane </li></ul><ul><ul><li>up to the box size of 1000x1000 mm </li></ul></ul><ul><ul><li>up to weight of max. 100 kg </li></ul></ul><ul><ul><li>production of single pieces or small series </li></ul></ul>
  • 13. Sand Foundry FOUNDRY – MACHINING SHOP <ul><li>Machine moulding </li></ul><ul><ul><li>On FOROMAT machine (jolting with coining) in frames of max. dimensions 600x500 mm </li></ul></ul><ul><ul><li>small-series up to series production </li></ul></ul>
  • 14. Sand Foundry FOUNDRY – MACHINING SHOP <ul><li>Pulse moulding </li></ul><ul><ul><li>on HSP machine in moulding frames of 650 x 500 mm dimension </li></ul></ul><ul><ul><li>series production </li></ul></ul>1. 2. 1. PULSE MOULDING 1. 2. PULSE MOULDING 2.
  • 15. Die Foundry FOUNDRY – MACHINING SHOP <ul><li>Gravitional </li></ul><ul><li>- Castings machines CGU and CGH </li></ul><ul><li>- Seprate hydraulic – controlled stands </li></ul><ul><li>- Weight of castings 01 – 20 kg </li></ul>CASTING TECHNOLOGY <ul><li>Low - pressure </li></ul><ul><ul><li>Casting machines CNS 10.23 </li></ul></ul><ul><ul><li>Weight of castings 01 – 40 kg </li></ul></ul>
  • 16. OTHER OPERATIONS FOUNDRY – MACHINING SHOP Other operations with sand and die castings Trimming and grinding of gatings and lugs. NiCr shot blasting by balls or corundum mixture. Thermal processing of castings by solution annealing with subsequent hardening or just annealed (the so-called ageing). Impregnation of castings by means of an ecologically harmless agent. Pressurizing of castings up to max. pressure of 6 bar. Machining of castings in own machining shop. Surface treatment according to customer specification,provided in cooperation. Assemblies of sub-groups according to customer specification.
  • 17. MACHINIG SHOP FOUNDRY – MACHINING SHOP <ul><li>CNC centre machining </li></ul><ul><li>5-axes machining centre DECKEL MAHO 80U </li></ul><ul><li>4-axes machining centre CHIRON FZ 12 WM </li></ul><ul><li>Machining centre CHIRON FZ 18 WM </li></ul><ul><li>FSS 80 CNC, FS 50 CNC </li></ul><ul><li>FGS 40 CNC, FGSQ 32 CNC </li></ul><ul><li>tightening dimensions * 400x400 mm * 550x300x425 mm * 630x400x630 mm </li></ul><ul><li>max. tightening area up to 3000x800 mm </li></ul>
  • 18. MACHINING SHOP FOUNDRY – MACHINING SHOP 1. 3. 2. 1. QUALITY CONTROL 2. TURNING CENTRE MAZAK SQT 200M – 500V 3. LATHE BINNS & BERRY
  • 19. PRODUCTS - Textile industry FOUNDRY – MACHINING SHOP Warp beam flange. Sand casting. Used alloy: AlSi8Cu3; Weight: 80 kg Bobbins. Castings – turned, polished. Windlass. Turned, drilled, fitted.
  • 20. PRODUCTS TEXTRON castings utilization FOUNDRY – MACHINING SHOP
  • 21. PRODUCTS FOUNDRY – MACHINING SHOP <ul><li>JACOBSEN, a TEXTRON COMPANY </li></ul><ul><li>Charlotte, North Carolina, U.S.A. </li></ul><ul><li>Producer of turf maintenance equipment and carriers for the golf course, lawn care, sports field … </li></ul><ul><li>Supplement of turf equipments parts. </li></ul>Cover. Low pressure casting. Used alloy: AlSi8Cu3 Weight: 3 kg Left – Right Fender. Sand casting. Used alloy: AlSi8Cu3 Weight: 3,1 kg

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