PolyPlus Masterbatch Presentation
rev. 3
Reduce Cost,
Increase Productivity,
© Copyright Keytech M Increase Product Qu...
Hi
. iIIl
I r. __
451; '
7" - 4_‘
l
Introducing
it What is PolyPlus Masterbatch
is What Can PolyPlus Do?
it Why Fun...
What is PolyPlus Masterbatch ?
o A natural, multi-functional performance additive for:
— Injection, Blow Molding and ...
_,
What Can PolyPlus Do?
Reduce Costs, Increase Productivity, Increase
Product Quality
:45
x
Reduce formulation...
Why Functional?
Thixotropy effect
"Thixotropy is the property of certain gels or fluids that are thick (viscous) under...
{E .3.) Why Functional?
. Thixotropy effect
_. l
Mould
Cooling Time Reduction <: Less Melt Temperature
l.
Cy...
Why Functional?
Low Melt Temperature Effect
No H-om-og neous Melt
Material
Cc) Copyright Keytech S. r.l.
V‘:
I
i ‘ii Where Functional?
rt
EFOCESS
- Injection, Bolw Moulding and Extrusion (No Thermosetting, No Vulcanizi...
PFOCGSS
Extrusion
Injection
molding
Injection
molding
Injection
molding
Injection
molding
Injection
molding
Increase Pro...
Increase Product Quality (Collateral Effects):
COLD SKIN EFFECT IN DEFORMATION PROBLEM
3 -n TMICIIIIIO
Lower Col...
l
It It‘ Increase Product Quality (Collateral Effects):
:4,
4&-
ifim
sink iviarks l"0 Sink Wiarks
© Copyright Ke...
Example (Case Study):
I Hair dryer Cover
4-cavity mould. 40 grams. 150 tonn Injection Machine.
Material PA66 Nucl...
T
i
—
(1
. _. ,,1
2
' )
Example (Case Study)
Double Impeller
1-cavity mould. 160 grams. 220 tonn Injection Ma...
Rear Hair Dryer '
1-cavity mould. 55 grams. 150 tonn Injection Machine.
Material ABS V0
Standard Cycle 22 second.
Wit...
Example (Case Study):
Hair dryer Body
1-cavity mold.
110 grams
150 tonn Injection Machine.
Material PA66 Nucleators...
Example (Case Study):
Control Box
1 + 1 cavities mould.
45 grams.
125 tonn Injection Machine.
Material PP V2
S...
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Polyplus masterbatch presentation

Polyplus masterbatch presentation
Published on: Mar 4, 2016
Published in: Technology      
Source: www.slideshare.net


Transcripts - Polyplus masterbatch presentation

  • 1. PolyPlus Masterbatch Presentation rev. 3 Reduce Cost, Increase Productivity, © Copyright Keytech M Increase Product Quality
  • 2. Hi . iIIl I r. __ 451; ' 7" - 4_‘ l Introducing it What is PolyPlus Masterbatch is What Can PolyPlus Do? it Why Functional? «i Where Functional? ii Increase Productivity —s Increase Product Quality (Collateral Effect) -i Examples (Case Study) © Copyright Keytech S. r.| .
  • 3. What is PolyPlus Masterbatch ? o A natural, multi-functional performance additive for: — Injection, Blow Molding and Extrusion processing - A Granulate Compound (2°/ o dosing), non-chemical methods Safe to use - Non-toxic. - Accordance with European REACH Norms - Accordance with US Coneg Norms - Accordance with Italian Migration Test D. M. 21/03/73 - Accordance with Food Contact Does not alter or degrade Standard Polymers - Abundant supply - International Patent Pending © Copyright Keytech S. r.l.
  • 4. _, What Can PolyPlus Do? Reduce Costs, Increase Productivity, Increase Product Quality :45 x Reduce formulation costs - Lower concentration of functional additives and pigments (ex. Color Masterbatchs) Reduce energy usage - Less energy per production unit Reduce equipment maintenance costs - Reduction or elimination of equipment teardown for cleaning and low temperature using Increase Productivity - More production from same equipment even if at operational limits - Shorter injection molding cycle times - Faster color changeover - More Turnover per production unit Increase Product Quality (Collateral Effect) - Reduction Esthetically Defect (ex. Sinks Marks) - More hardness surface (cold skin) © Copyright Keytech S. r.l.
  • 5. Why Functional? Thixotropy effect "Thixotropy is the property of certain gels or fluids that are thick (viscous) under normal conditions, but flow (become thin, less viscous) over time when shaken, agitated, or otherwise stressed. In more technical language: some non-Newtonian pseudoplastic fluids show a time—dependent change in viscosity; the longer the fluid undergoes shear stress, the lower its viscosity. A th/ xotropic fluid is a fluid which takes a finite time to attain equilibrium viscosity when introduced to a step change in shear rate. However, this is not a universal definition; the term is sometimes applied to pseudoplastic fluids without a viscosity/ time component. Many gels and colloids are thixotropic materials, exhibiting a stable form at rest but becoming fluid when agitat Wikipedia definition © Copyright Keytech S. r.l.
  • 6. {E .3.) Why Functional? . Thixotropy effect _. l Mould Cooling Time Reduction <: Less Melt Temperature l. Cycle Time Reduction © Copyright Keytech s_, .._
  • 7. Why Functional? Low Melt Temperature Effect No H-om-og neous Melt Material Cc) Copyright Keytech S. r.l.
  • 8. V‘: I i ‘ii Where Functional? rt EFOCESS - Injection, Bolw Moulding and Extrusion (No Thermosetting, No Vulcanizing) Material - All Kind of Polymers. No Transparent Polymers Actual Working Condition* - Possible to Increase Injection Speed - Possible to Increase RPM Screw - 9 fl= Hr*~re4r%+—%+ &—c_$¢_: - FII", fi“X_*A}, .'—: ~_-. ...1", ~. . ~. ‘,; '. '_J-t‘-»3--§'~-A-; :-A , ;-«v, -—. ‘A? ~ 2/3 or 3/4 Dosing-free of Plasticization . ., _: , ..: _. ' . 3._)_-, ~.. ~uJ-. u‘~. - l 4 Injection dosing * Norinal Injection Maciiine l without Nozzle Shutter and Overlapped . ~lIo~ements) © Copyright Keytech S. r.l. Free Injection dosing
  • 9. PFOCGSS Extrusion Injection molding Injection molding Injection molding Injection molding Injection molding Increase Productivity: Increased Productivity Examples in Thermoplastics Process Polymer] B '- Pmduct ase me Process PVC 180 °C (Melt) PP com 58 sec cycle PBT 10% GF 40 5“ cyde PP 40% Talc 44 sec cycle Filled PA6 20% GF V0 22 sec cycle 45 sec cycle PC V0 Cc) Copyright Keytech S. r.l. Processs with Poly Plus 160 °C (Melt) 28,9 sec cycle 25 sec cycle 33 sec cycle 13 sec cycle 34 sec cycle Productivity Increase 10 °/ o SO °/ o 60 °/ o 25 % 40 °/ o 25 °/ o Market Household Household Household Appliance Household Appliance Automotive Lighting
  • 10. Increase Product Quality (Collateral Effects): COLD SKIN EFFECT IN DEFORMATION PROBLEM 3 -n TMICIIIIIO Lower Cold Skin Higher Cold Skin ‘ Elect: -r side - as 1 Hum zeraplz-at. re ' Lower Cold Skin ’z’'‘'' 1 .4 Z) l Higher Cold Skin itlnsxle -side © Copyright Keytech S. r.l. '
  • 11. l It It‘ Increase Product Quality (Collateral Effects): :4, 4&- ifim sink iviarks l"0 Sink Wiarks © Copyright Keytech S. r.l.
  • 12. Example (Case Study): I Hair dryer Cover 4-cavity mould. 40 grams. 150 tonn Injection Machine. Material PA66 Nucleated with Glitters Standard Cycle 29 second. ‘('5 pg With PolyPlus 20 seconds y L; 2 photos only for didactical using © Copyright Keytech S. r.l.
  • 13. T i — (1 . _. ,,1 2 ' ) Example (Case Study) Double Impeller 1-cavity mould. 160 grams. 220 tonn Injection Machine. Material PP V2 Standard Cycle 52 second. With PolyPlus 35,5 seconds © Copyright Keytech S. r.l. photos only for didactical using
  • 14. Rear Hair Dryer ' 1-cavity mould. 55 grams. 150 tonn Injection Machine. Material ABS V0 Standard Cycle 22 second. With PolyPlus 14 seconds photos only for didactical using © Copyright Keytech S. r.l.
  • 15. Example (Case Study): Hair dryer Body 1-cavity mold. 110 grams 150 tonn Injection Machine. Material PA66 Nucleators and lubricated Standard Cycle 29 second. With Poly Plus new cycle 20 seconds photos only for didactical using © Copyright Keytech S. r.l.
  • 16. Example (Case Study): Control Box 1 + 1 cavities mould. 45 grams. 125 tonn Injection Machine. Material PP V2 Standard Cycle 26 second. photos only for didactical using with Po| yp| u5 15 seconds © Copyright Keytech S. r.l.

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