Tracking & ProvingOverall Equipment Effectiveness
What is OEE?How can MES help?OEE & Traceability and e-genealogy
What is OEE?Does  your  produc,on  have  bo2lenecks  that  you’re  not  aware  of?Could  one  machine  be  dr...
What is OEE? Best Practices OEE  is  a  “best  prac,ces”  way  to  monitor  and  impr...
What is OEE? Frequently used in TPM OEE  is  frequently  used  as  a  key  metric  in	...
What is OEE? Down  Time  Loss Availability     Opera,ng  Time  =    Plan...
What is OEE? Down  Time  Loss Breakdowns Setup  and  Adjustments Speed  Loss Small  Stops ...
What is OEE?How can MES help?OEE & Traceability and e-genealogy
How MES can help OEE Track By Machine Track By Worker Tr...
How MES can help OEE
How MES can help OEE
What is OEE?How can MES help?OEE & Traceability and e-genealogy
OEE & Traceability and e-genealogy Detailed  tracking  of  everything  the  company   ...
OEE & Traceability and e-genealogy Traceability Th...
OEE & Traceability and e-genealogy RFID Some  words  here.  Some  words  he...
OEE and Traceability Locations ...
Putting it all together… THE GOAL • Availability X • Performance = OEE ...
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Preso: The OEE Story

Published on: Mar 4, 2016
Published in: Business      Technology      
Source: www.slideshare.net


Transcripts - Preso: The OEE Story

  • 1. Tracking & ProvingOverall Equipment Effectiveness
  • 2. What is OEE?How can MES help?OEE & Traceability and e-genealogy
  • 3. What is OEE?Does  your  produc,on  have  bo2lenecks  that  you’re  not  aware  of?Could  one  machine  be  dragging  down  the  en,re  facility?Does  your  equipment  have  excess  capacity  that  could  be  easily  and  inexpensively  tapped?OEE  truly  reduces  complex  produc,on  problems  into  simple,  intui,ve  presenta,on  of  informa,on.
  • 4. What is OEE? Best Practices OEE  is  a  “best  prac,ces”  way  to  monitor  and  improve  the   effec,veness  of  your  manufacturing  processes  (i.e.  machines,   manufacturing  cells,  assembly  lines) √ Standard Measure of Performance OEE  is  a  standard  measure  of  performance  which  brings  together  the   √ three  most  significant  produc,on  metrics  –  Availability,  Performance   and  Quality √ Simple and Practical OEE  is  simple  and  prac,cal.    It  takes  the  most  common  and   important  sources  of  manufacturing  produc,vity  loss,  places   them  into  three  primary  categories  and  dis,lls  them  into  metrics   that  provide  an  excellent  gauge  for  measuring  where  you  are  –   and  how  you  can  improve!
  • 5. What is OEE? Frequently used in TPM OEE  is  frequently  used  as  a  key  metric  in  TPM  (Total  Produc,ve   Maintenance)  and  Lean  Manufacturing  programs  and  gives  you  a   consistent  way  to  measure  the  effec,veness  of  TPM  and  other   ini,a,ves  by  providing  an  overall  framework  for  measuring   produc,on  efficiency. Three Key Metrics √ • Availability √ • Performance √ • Quality
  • 6. What is OEE? Down  Time  Loss Availability     Opera,ng  Time  =    Planned  Produc,on  Time  -­‐  Down  Time  Loss Speed  Loss Performance   Net  Opera,ng  Time  =  Opera,ng  Time  -­‐  Speed  Loss Quality  Loss Quality Fully  Produc,ve  Time  =  Net  Opera,ng  Time  –  Quality  Loss
  • 7. What is OEE? Down  Time  Loss Breakdowns Setup  and  Adjustments Speed  Loss Small  Stops Reduced  Speed Quality  Loss Startup  Rejects Produc=on  Rejects
  • 8. What is OEE?How can MES help?OEE & Traceability and e-genealogy
  • 9. How MES can help OEE Track By Machine Track By Worker Track By Shift Track by Material/Supplier
  • 10. How MES can help OEE
  • 11. How MES can help OEE
  • 12. What is OEE?How can MES help?OEE & Traceability and e-genealogy
  • 13. OEE & Traceability and e-genealogy Detailed  tracking  of  everything  the  company   receives,  makes,  and  ships   Reduces  the  disastrous  effects  of  product  defects   and  recalls   Powerful  tool  for  isola<ng,  analyzing,  and   elimina<ng  problems  at  the  source   Employee  accountability
  • 14. OEE & Traceability and e-genealogy Traceability The  key  to  surviving  in  todays  tough   environment  is  to  implement  an  accurate   traceability  system  that  tracks  individual   containers  and/or  pieces  as  they  flow   through  the  manufacturing  process,  and   can  isolate  problems  with  pin  point   precision.   It  must  provide  detailed  historical   informa,on  related  to  produc,on,   inspec,on,  genealogy,  and  usage.
  • 15. OEE & Traceability and e-genealogy RFID Some  words  here.  Some  words  here.  Some  words  here.  Some  words   here.  Some  words  here.  Some  words  here.  Some  words  here.  Some   words  here.  Some  words  here.  Some  words  here.  Some  words  here.   Some  words  here.  Some  words  here.   Direct Part Marking Direct  part  marking  is  used  to  track  individual  pieces  or  components.   A  glyph  is  a  special  mark  placed  on  each  part.  It  contains  an  ultra-­‐ secure  encrypted  serial  number,  sustains  extreme  field  condi,ons,  can   be  read  on  curved  surfaces,  and  is  s,ll  readable  even  if  80%  of  the   image  is  destroyed.  Direct  Part  Marking  provides  extremely  detailed   level  of  traceability Barcodes Plexus  Onlines  bar  coding,  which  supports  hundreds  of  standard  and   specialized  bar  code  formats,  is  fully-­‐integrated  into  the  applica,on   itself,  which  is  the  only  way  to  achieve  the  true  benefits  of  bar  coding.   Bar  codes  are  used  for  inventory  tracking,  shipping/receiving,  tool   tracking,  gage  tracking,  labor  ,me  and  a2endance,  and  other  areas.
  • 16. OEE and Traceability Locations Scanning tracks To and From locations Receiving Moves Inspection Scan everything that moves Manufacturing Checksheets Scan and load all material to Workcenter Heat and Lot Info Scan every WIP move VISABILITY Receiving TRACKING Inspection Quality inspection Label everything that TRACEABILITY associated with every comes in the door container GENEALOGY Outside Services Scan out to and in from outside firms Shipping Label each shipping container
  • 17. Putting it all together… THE GOAL • Availability X • Performance = OEE X OEE Factor World ClassAvailability 90.0%Performance 95.0%Quality 99.9%OEE 85.0%

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