TÜV SÜD America Testing Division Capabilities ...
Choose certainty. Add value. Today, TÜV SÜD stays true to its founding ...
Global expertise. Local experience. Global Headquarters: ...
Equipment Solutions Team (EST), Holland, Michigan, USA Equipment Refurbishment Hydraulic systems...
Fixed, In-Ground BSR Test Systems (NAFTA) Insert GM Lansing test cell hereTÜV SÜD Corporate ...
Transportable BSR Enviro-4Poster (Belgium)TÜV SÜD Corporate Presentation Slide 11Transportable Durab...
Transportable SEA Shakers for IP & Component BSR (NAFTA)TÜV SÜD Corporate Presentation Slide 13TÜ...
TÜV BSR Technology Comparison SEA uses far less energy which pays back every year. On average SEAs use 80-90% le...
TÜV BSR Experience TÜV-integrated SEA 4Poster systems delivered since 2010 NAFTA region – Six systems ...
TÜV OnSite BSR Testing Services • TÜV OnSite BSR experts use temperature & vibration to: Identify quality concern...
TÜV OnSite BSR Testing Services Vehicle Evaluations • Static Audits: Function interior accessories, door...
TÜV OnSite BSR Results: An ExampleBSR improved 75%, yet slipped when support from TÜVwas reduced, confirming that sustaina...
Why choose TÜV? Technical knowledge and proven track record Strong focus on customer service and support ...
Contact us today. Equipment Solutions Team Doug Boals dboals@tuvam.com Frank Bogensic fbogensic@tuvam.com ...
of 14

Na testing division capabilities apr 2013 r4

Contact Frank Bogensic for help with your BSR/NVH testing and service needs.
Published on: Mar 3, 2016
Published in: Automotive      
Source: www.slideshare.net


Transcripts - Na testing division capabilities apr 2013 r4

  • 1. TÜV SÜD America Testing Division Capabilities ‘Equipment Solutions Team’ ‘OnSite’ Testing Services April 3, 2013 TÜV SÜD Corporate Presentation Slide 1Our heritage: 147 years of business success 1866 Establishment of a Mannheim-based steam boiler inspection association by 21 operators and owners of steam boilers, with the objective of protecting man, the environment and property against the risk emanating from a new and largely unknown form of technology 1910 First vehicle periodic technical inspection (PTI) 1926 Introduction of the “TÜV mark / stamp” in Germany 1958 Development of a Bavaria-wide network of vehicle inspection centres in the late 1950s 1990s Conglomeration of TÜVs from the southern part of Germany to form TÜV SÜD and the expansion of business operations into Asia 2006 Expansion of services in ASEAN by acquiring Singapore-based PSB Group 2009 Launch of Turkey-wide vehicle inspection by TÜV TURK Today TÜV SÜD continues to pursue a strategy of internationalization, searching for, prioritizing and driving growth opportunities TÜV SÜD Corporate Presentation Slide 2
  • 2. Choose certainty. Add value. Today, TÜV SÜD stays true to its founding principle of protecting people, environment and property against the potential adverse effects of technology TÜV SÜD Corporate Presentation Slide 3TÜV SÜD in numbers: Growing from strength to strength One-stop technical 1 solution provider 150 years of experience 800 locations worldwide million Euro in sales 1,800 revenue 2012 17,300 employees worldwide TÜV SÜD Corporate Presentation Slide 4
  • 3. Global expertise. Local experience. Global Headquarters: Munich, GermanyLegend: Countries with TÜV SÜD offices Regional headquarters TÜV SÜD Corporate Presentation Slide 5 Equipment Solutions Team (EST), Holland, Michigan, USATransportable Test Cells ‘On-Site’ / Field Services Custom Solutions• Traditional Hydraulic or TÜV’s • ‘OnSite’ Specialists in Buzz, • Integration of Existing Systems newest Servo-Electric Actuator Squeak and Rattle Root Cause • Turn-key Integrated Solutions (SEA) Technology • Independent Evaluation • Custom Engineered• BSR/NVH and Durability available • Quality Process Assessment • Chambers• Environmental or Ambient-Temp. • Optimization of Existing Tools • Shakers Full Vehicle 4Posters • Electro-Dynamic Shaker • Pressure / flow• Fixed Test Systems or System Maintenance and • Vibration / motion Transportable ‘Pods’ Repair • Thermal Dynamic Test Systems• Airbag, Instrument Panel, Battery • EMC Chamber Door Abuse, etc Maintenance• Thermal Conditioning • Seismic Reaction Mass• Solar Heat Load Consulting TÜV SÜD Corporate Presentation Slide 6
  • 4. Equipment Solutions Team (EST), Holland, Michigan, USA Equipment Refurbishment Hydraulic systems refurbishment Electro-Dynamic Shaker rebuild Complete mechanical overhaul Portable Seismic mass rebuild Corrosion protectionTÜV SÜD Corporate Presentation Slide 7Buzz, Squeak and Rattle (BSR) Test Systems TÜV designs and builds BSR Test Systems which are deployed at many OEMs. Includes in-ground, above-ground and transportable equipment in: • Belgium • Brazil • Canada • Mexico • Romania • South Africa • Turkey • USATÜV SÜD Corporate Presentation Slide 8
  • 5. Fixed, In-Ground BSR Test Systems (NAFTA) Insert GM Lansing test cell hereTÜV SÜD Corporate Presentation Slide 9Fixed, Above-Ground BSR 4Poster (Africa)TÜV SÜD Corporate Presentation Slide 10
  • 6. Transportable BSR Enviro-4Poster (Belgium)TÜV SÜD Corporate Presentation Slide 11Transportable Durability-Rated Enviro-4Poster (Brazil) Contact us today. www.tuv-sud.comTÜV SÜD Corporate Presentation Slide 12
  • 7. Transportable SEA Shakers for IP & Component BSR (NAFTA)TÜV SÜD Corporate Presentation Slide 13TÜV BSR Technology Comparison Hydraulic: Traditional hydraulically actuated 4Posters have been in use successfully for many decades and have been instrumental to OEM achievement of BSR performance improvement. Hydraulic 4Poster technology is mature and may complement existing maintenance infrastructure at the OEM site, thereby making it a good choice in some cases. SEA: Servo-Electric Actuator technology (sometimes called Electro-Magnetic Actuation) is a far ‘greener’ approach than the traditional hydraulic systems. The SEA 4Poster system does not contain large quantities of hydraulic oil with the potential for high pressure line and/or hose rupture along with the associated risk of Environmental concerns and costly HazMat clean-up.TÜV SÜD Corporate Presentation Slide 14
  • 8. TÜV BSR Technology Comparison SEA uses far less energy which pays back every year. On average SEAs use 80-90% less energy than comparably sized servo-hydraulic systems, considering a two shift assembly plant operation. For these reasons as well as superior performance, OEMs like GM, Ford and Nissan are choosing TÜV- integrated SEA technology for road simulation, quality control and new model launch needs.TÜV SÜD Corporate Presentation Slide 15TÜV BSR Technology Comparison SEA: There are several performance advantages to the SEA 4Poster versus hydraulic: Scalability: component level to full vehicle electric actuators Higher velocities at higher forces RMS error is over 18X more accurate 3+X higher frequency response 5+X more energy efficient ONE moving part – the forcer, i.e. simpler / more reliableTÜV SÜD Corporate Presentation Slide 16
  • 9. TÜV BSR Experience TÜV-integrated SEA 4Poster systems delivered since 2010 NAFTA region – Six systems EU region – Two systems Including hydraulic systems, TÜV has TWELVE 4Posters that we’ve built or refurbished worldwide since 2008. We know BSR.TÜV SÜD Corporate Presentation Slide 17 TÜV OnSite BSR Testing Services Independent Auditing Complementing TÜV’s BSR equipment range, our technical BSR experts work at customer sites directly with OEM engineers and Tier 1 suppliers to provide: • Fresh eyes evaluation of BSR performance/perceived quality. • Expertise on BSR phenomena and root cause mitigation • Application of OEM processes, evaluating effectiveness, investigating and implementing improvement actions • Training of plant staff in more effective use of existing tools • Validation of results with on-road testing/real-world situations • Documentation of the process, learning from previous failures, and preventing them in the future • Capture of Design Lessons Learned to Prevent Recurrence through feedback to OEM engineering responsible for future model design guidelinesTÜV SÜD Corporate Presentation Slide 18
  • 10. TÜV OnSite BSR Testing Services • TÜV OnSite BSR experts use temperature & vibration to: Identify quality concerns and emerging issues Identify the root cause of BSR concerns Develop containment and permanent fixes in collaboration with OEM and supplier engineers • TÜV supports plant audits and personnel training • These videos show examples of TÜV OnSite and OEM BSR team members working with TÜV-built and managed test systems, respectively: http://www.youtube.com/watch?v=cDhMH6O3zYE&feature =endscreen&NR=1 http://www.youtube.com/watch?v=SIVx3jqIXe0TÜV SÜD Corporate Presentation Slide 19 BSR Physics Visual Tactile Audible Resonance or Resonance or forced forced “BUZZ” “SQUEAK” vibration; vibration; Vibrating surface radiates Rubbing; non-linear, sliding, mirror, seat steering noise stick-slip contact back… column, floor, seat… u F=uN N Where u static not equal to u dynamic: Velocity “RATTLE” Bouncing, non-linear, transient surface contact, can be a periodic transientTÜV SÜD Corporate Presentation Slide 20
  • 11. TÜV OnSite BSR Testing Services Vehicle Evaluations • Static Audits: Function interior accessories, doors inside and outside, electrical components, and climate control. • Rough Road Audit: Verify results of plant internal test procedure. • 4Poster Audit: Conduct 4Poster audit inside, outside, and beneath vehicle as well as static functional BSR audits (e.g. door close). • Drive Audit: Continuously verify results of internal testing using real-world surfaces and drive conditions.TÜV SÜD Corporate Presentation Slide 21TÜV OnSite BSR Improvement ProcessTÜV SÜD Corporate Presentation Slide 22
  • 12. TÜV OnSite BSR Results: An ExampleBSR improved 75%, yet slipped when support from TÜVwas reduced, confirming that sustainable gains require atwo-pronged approach: a) Continuous and vigilant policingof the system to ensure emerging issues don’t escape, andb) Design Lessons Learned enshrined in Design Guidelines Vehicle Squeak and Rattle Issue Reduction with TÜV On-Site Support 200 100% Things Gone Wrong 180 25% 90% TÜV Support Time 160 80% 140 70% 30% 120 60% 100 25% 50% TGW 80 14% 40% Support 60 29% 30% 40 20% 20 10% 0 0% 05MY 06MY 07MY 08MY 09MY 10MY 11MY 11MY Wave 1 Wave 2 75% improvement over 6 year periodTÜV SÜD Corporate Presentation Slide 23 Technical Challenges Establishing parameters to quantify perception of BSR events – Test applicability of existing metrics – Develop additional metrics specifically aimed at quantifying the perception of BSR phenomena – Establish Go/No Go criteria Develop and deploy standardized test procedures for BSR - Build consistency across suppliers and manufacturing plantsTÜV SÜD Corporate Presentation Slide 24
  • 13. Why choose TÜV? Technical knowledge and proven track record Strong focus on customer service and support Extensive experience in design, build, system trial and commissioning required for your successful project Customers have the opportunity to choose leading-edge technology without the risk of buying directly from small manufacturers with limited financial stability, i.e. ZERO risk ‘EST Enviro-Shaker’ NVH Component Testing with ‘EST V5 Shaker’TÜV SÜD Corporate Presentation Slide 25 Why choose TÜV? Competitively priced; the best value in the industry TÜV provides custom, integrated solutions with our partners such as MTS and MB Dynamics, yet we’re also able to offer customers numerous shaker options from rebuilt units (Ling, U-D, etc) all the way up to our own ‘EST’ brand shakers. EST shakers have been offered since 1981. Peace of mind: Team TÜV will be there for our customers for decades to come!!TÜV SÜD Corporate Presentation Slide 26
  • 14. Contact us today. Equipment Solutions Team Doug Boals dboals@tuvam.com Frank Bogensic fbogensic@tuvam.com Matt Johnson mjohnson@tuvam.com +1.800.611.785904/04/2013 SÜD TÜV Corporate Presentation Slide 27