P OLY K OAT Polymer Coatings for Sheet Metal PolyKoat ALL INFORMATION CONTAINED IN THIS PRESENTATION IS THE SOLE PROPERTY ...
What is PolyKoat? Design Analysis Inc., merged their innovative metal adhesion technology with unique polymer combinations...
A Superior Product <ul><li>PolyKoat is: </li></ul><ul><li>highly resistant to abrasion, UV & weather </li></ul><ul><li>ex...
PolyKoat is more environmentally friendly than traditional paint & coating systems An Environmentally Friendly Process <ul...
PolyKoat – JAX Lamination Line <ul><li>Max coil weight: 10,000 lbs </li></ul><ul><li>Max coil width: 44” </li></ul><ul><li...
Appearance: Surface No flow lines, streaks, blisters, or defects are visible Meets AAMA 2603
Appearance: Gloss Gloss range capable from 8 to 65 per ASTM D523
Toughness/Hardness PolyKoat Test Method Scratch/Pencil Hardness H D3363 Gouge Pencil Hardness 2H D3363 ...
Hardness/Toughness Excellent mar resistance per the “nickel rub” test. PolyKoat (right) and a typical garage door painted ...
Formability PolyKoat Painted Zero T-Bend Zero T-Bend No Tape-Off Microcracking PolyKoat’s excellent adhesion & flexi...
Formability Cross Hatch: No Tape-Off (Magnified 10x & 60x) ASTM D3359 Impact & Impact/Cross Hatch (5/8” ball @ 40 in-lb):...
Accelerated Outdoor Exposure PolyKoat lasted over 2500 hrs of Salt Spray testing with minimal property loss Salt Spray –...
Regulatory <ul><li>Specific grades satisfy the listed regulatory approvals: </li></ul><ul><li>FDA 21CFR 177.1660: </li></u...
General Chemical Resistance <ul><li>Acetic Acid – G </li></ul><ul><li>Acetone – G </li></ul><ul><li>Ammonium Hydroxide – G...
Chemical Resistance <ul><li>Immersion Chemical Days Tested Affect </li></ul><ul><li>Laundry Detergent 180 Negligib...
Chemical Resistance Solvent Resistance 200 MEK Rubs No Effect Mortar Resistance ASTM C207 No Effect Nitric Acid Vapor...
Stain Testing
Stain Testing Results Values shown are based on testing of laboratory test specimens by Ticona LLC and represent data that...
Consumer Finishing PolyKoat PolyKoat surfaces can be painted over with consumer available oil, enamel, solvent & water-ba...
Design Analysis Inc. <ul><li>Developer of the PolyKoat technology </li></ul><ul><li>Holder of all PolyKoat patents </li></...
An Innovative Process Extensive Testing, Proven Results One patent has been issued and other patents involving the polymer...
Stain Testing Stain testing performed by Ticona LLC per ASTM D 1308 (30 min @ 250°F & 325°F) <ul><li>Mustard (Heinz) </li>...
Properties – Weather Resistance Surface DL* Da* Db* DE* Unwashed -2.17 0.33 1.16 2.48 Washed -0.64 0.07 ...
Irradiation, W/m² 0.55 -- Black Panel Temp, °C 70 38 Relative Humidity, % 50 95 Cycle Time: 40 min of Light/no ...
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Polykote Presentation Link

Polymer Coated Metal Substrates
Published on: Mar 4, 2016
Published in: Business      Technology      
Source: www.slideshare.net


Transcripts - Polykote Presentation Link

  • 1. P OLY K OAT Polymer Coatings for Sheet Metal PolyKoat ALL INFORMATION CONTAINED IN THIS PRESENTATION IS THE SOLE PROPERTY OF DESIGN ANALYSIS INC AND CANNOT BE DISTRIBUTED WITHOUT AUTHORIZATION BY DAI.
  • 2. What is PolyKoat? Design Analysis Inc., merged their innovative metal adhesion technology with unique polymer combinations to produce decorative and protective coatings for a wide variety of sheet metals.
  • 3. A Superior Product <ul><li>PolyKoat is: </li></ul><ul><li>highly resistant to abrasion, UV & weather </li></ul><ul><li>extremely resistant to typical chemicals </li></ul><ul><li>formable into Zero-T bends & unique shapes </li></ul><ul><li>produced using ½ the energy </li></ul><ul><li>environmentally friendly, containing no VOCs or BPA </li></ul><ul><li>costs less to produce than painted coils </li></ul>PolyKoat’s patented process produces a superior alternative to paint and epoxy coatings
  • 4. PolyKoat is more environmentally friendly than traditional paint & coating systems An Environmentally Friendly Process <ul><li>PolyKoat vs painted coatings: </li></ul><ul><ul><li>No VOCs produced </li></ul></ul><ul><ul><li>No BPA in the formulations </li></ul></ul><ul><ul><li>Inert raw materials used </li></ul></ul><ul><ul><li>No cleaning section required </li></ul></ul><ul><ul><li>No caustic chemicals needed </li></ul></ul><ul><ul><li>Simple, energy efficient process </li></ul></ul><ul><ul><li>Energy Star ratings a potential </li></ul></ul>
  • 5. PolyKoat – JAX Lamination Line <ul><li>Max coil weight: 10,000 lbs </li></ul><ul><li>Max coil width: 44” </li></ul><ul><li>Dual side coating capable </li></ul><ul><li>Coating thickness: 0.6-5 mils </li></ul><ul><li>Capacity: 50k+ tons annual </li></ul><ul><li>Standard lead-time: 2 weeks </li></ul><ul><li>Surface lubrication available </li></ul>Production is immediately available
  • 6. Appearance: Surface No flow lines, streaks, blisters, or defects are visible Meets AAMA 2603
  • 7. Appearance: Gloss Gloss range capable from 8 to 65 per ASTM D523
  • 8. Toughness/Hardness PolyKoat Test Method Scratch/Pencil Hardness H D3363 Gouge Pencil Hardness 2H D3363 Five Finger 15N 1 mm Pin* Taber Abrasion 34 mg D4060 Gravel Impact No Cracking No Flaking SAE J400 No Peeling (-40°F) * Ford test method: FLTM BN 108-13
  • 9. Hardness/Toughness Excellent mar resistance per the “nickel rub” test. PolyKoat (right) and a typical garage door painted sample (left) PolyKoat samples after gravel impact testing showed no cracking even at -40°F
  • 10. Formability PolyKoat Painted Zero T-Bend Zero T-Bend No Tape-Off Microcracking PolyKoat’s excellent adhesion & flexibility enables the forming of Zero-T bends & Lock Seams with no cracking, flaking, or peeling PolyKoat Lock Seam No Tape-Off
  • 11. Formability Cross Hatch: No Tape-Off (Magnified 10x & 60x) ASTM D3359 Impact & Impact/Cross Hatch (5/8” ball @ 40 in-lb): No Tape-Off ASTM 2794 Embossing: No Tape-Off and No Pick Off
  • 12. Accelerated Outdoor Exposure PolyKoat lasted over 2500 hrs of Salt Spray testing with minimal property loss Salt Spray – ASTM B117 Shown after ~500 hours
  • 13. Regulatory <ul><li>Specific grades satisfy the listed regulatory approvals: </li></ul><ul><li>FDA 21CFR 177.1660: </li></ul><ul><li>Measured extractables after exposure in: </li></ul><ul><ul><ul><li>Distilled Water (2 hrs @ 250 ° F): <0.08 mg/in </li></ul></ul></ul><ul><ul><ul><li>n-Heptane (2 hrs @ 150°F): < 0.02 mg/in </li></ul></ul></ul><ul><ul><ul><li>3% aq Acetic Acid (2 hrs @ 212°F): < 0.04 mg/in </li></ul></ul></ul><ul><ul><ul><li>50% Ethanol (2 hrs @ 150°F): < 0.02 mg/in </li></ul></ul></ul><ul><li>NSF Standard 14 & Standard 61: </li></ul><ul><ul><ul><li>Potable water contact </li></ul></ul></ul>
  • 14. General Chemical Resistance <ul><li>Acetic Acid – G </li></ul><ul><li>Acetone – G </li></ul><ul><li>Ammonium Hydroxide – G </li></ul><ul><li>Benzene - G </li></ul><ul><li>Citric Acid – G </li></ul><ul><li>Ethylene Glycol – G </li></ul><ul><li>Formaldehyde – G </li></ul><ul><li>Formic Acid – F </li></ul><ul><li>Gasoline – G </li></ul><ul><li>Hydrochloric Acid – F </li></ul><ul><li>Hydrogen Peroxide - G </li></ul><ul><li>Linseed Oil – G </li></ul><ul><li>Methyl Ethyl Ketone – G </li></ul><ul><li>Mineral Oils – G </li></ul><ul><li>Nitric Acid (aq) – P </li></ul><ul><li>Oleic Acid – G </li></ul><ul><li>Phosphoric Acid – F </li></ul><ul><li>Soap Solutions – G </li></ul><ul><li>Sodium Carbonate – G </li></ul><ul><li>Sulfuric Acid – F </li></ul><ul><li>Toluene – G </li></ul><ul><li>Water - G </li></ul>G = Good; F = Fair; P = Poor
  • 15. Chemical Resistance <ul><li>Immersion Chemical Days Tested Affect </li></ul><ul><li>Laundry Detergent 180 Negligible </li></ul><ul><li>1% Soap Solution 180 Negligible </li></ul><ul><li>Buffer pH 4, 7, & 10 360 Negligible </li></ul><ul><li>Gasoline – Unleaded 360 Negligible </li></ul><ul><li>Motor Oil 360 Negligible </li></ul><ul><li>Freon 360 Negligible </li></ul><ul><li>Acetone 180 Minimal </li></ul><ul><li>Ammonium Hydroxide 90 Minimal </li></ul><ul><li>Benzene 360 Negligible </li></ul><ul><li>Heptane 360 Negligible </li></ul><ul><li>Hexane 360 Negligible </li></ul><ul><li>Methyl Ethyl Ketone 360 Negligible </li></ul><ul><li>Tri-Chloroethylene 180 Negligible </li></ul><ul><li>10% Sodium Chloride 360 Negligible </li></ul><ul><ul><li>Immersion testing performed on 1/8” x 2” diameter discs @ 73°F </li></ul></ul><ul><ul><li>Affects include appearance, weight & tensile properties </li></ul></ul><ul><li>Values shown are general representation and are not intended for establishing actual performance specifications. Determination of the suitability for the intended use is the sole responsibility of the user/OEM, who must assure that all performance needs are met. </li></ul>
  • 16. Chemical Resistance Solvent Resistance 200 MEK Rubs No Effect Mortar Resistance ASTM C207 No Effect Nitric Acid Vapor ASTM D2244 No Effect Detergent ASTM D3359 No Effect Window Cleaner Cross Hatch/Visual No Effect Chemical Test Method Result The engineered polymers utilized in PolyKoat enables it to withstand the harshest chemicals
  • 17. Stain Testing
  • 18. Stain Testing Results Values shown are based on testing of laboratory test specimens by Ticona LLC and represent data that falls within the normal range of properties for natural material. Colorants or other additives may cause significant variations in data values. These values are not intended for use in establishing maximum, minimum, or ranges of values for specification purposes. Any determination of the suitability of the material for any use contemplated by the user and the manner of such use is the sole responsibility of the user, who must assure himself that the material as subsequently processed meets the needs of his particular product or use. Sample 30 min @250 ° F 30 min @325 ° F 1. Mustard - Heinz Bright yellow stain Dull yellow stain 2. Catsup - Heinz Pinkish-red stain Brownish-orange stain 3. Egg - Raw/beaten No stain Slight stain 4. Milk - Whole No stain Tan-brown stain 5. Lemon - Fresh Light yellow stain Burnt-brown-yellow stain 6. Orange - Fresh Slight yellow stain Medium brown stain 7. Tea - Lipton No stain No stain 8. Beef - Raw No stain Slight tan stain 9. Vinegar (apple) Slight stain Slight tan stain 10. Glass Cleaner No stain No stain 11. Ammonium No stain No stain 12. Clorox No stain No stain 13. Isopropyl alcohol No stain No stain 14. Black shoe polish Gray stain, matt finish Gray stain, matt finish 15. Red Lipstick Pink stain Deeper-pink stain
  • 19. Consumer Finishing PolyKoat PolyKoat surfaces can be painted over with consumer available oil, enamel, solvent & water-based paints
  • 20. Design Analysis Inc. <ul><li>Developer of the PolyKoat technology </li></ul><ul><li>Holder of all PolyKoat patents </li></ul><ul><li>Jim Velliky is the former General Mgr of WEIRTEC, Weirton Steel Tech </li></ul><ul><li>Center, responsible for developing new technology-based business </li></ul><ul><li>Through the 1980s & 1990s, Mr. Velliky held responsible positions at: </li></ul><ul><ul><li>Garrard Steel – West Coast Operations Director </li></ul></ul><ul><ul><li>British Steel - North American Sales Manager </li></ul></ul><ul><ul><li>Alliance Packaging N.W. - President </li></ul></ul><ul><ul><li>United States Steel Corporation, Int’l & Domestic Commercial Dept </li></ul></ul>Jim Velliky President 30 yrs Mark Loen Chief Engineer 30 yrs John Richards Managing Director Operations 30 yrs Ann Hicks GM Operations 30 yrs Jeff Sawka VP Commercial 25 yrs Bill Mula Consultant 30 yrs
  • 21. An Innovative Process Extensive Testing, Proven Results One patent has been issued and other patents involving the polymer coating technology are pending (US 7,279,225 B2) PolyKoat has been tested to rigorous protocols including: Adhesion, hardness, abrasion resistance, color, gloss, forming/bending, accelerated corrosion testing, & weathering. PolyKoat has demonstrated superior performance throughout a demanding series of tests and applications. Results have been documented by independent testing laboratories.
  • 22. Stain Testing Stain testing performed by Ticona LLC per ASTM D 1308 (30 min @ 250°F & 325°F) <ul><li>Mustard (Heinz) </li></ul><ul><li>Ketchup (Heinz) </li></ul><ul><li>Egg – Raw beaten </li></ul><ul><li>Milk (Whole) </li></ul><ul><li>Lemon – Fresh </li></ul><ul><li>Orange – Fresh </li></ul><ul><li>Tea – Brewed (Lipton) </li></ul><ul><li>Beef - Raw </li></ul><ul><li>Apple Vinegar (Kingston Brand) </li></ul><ul><li>Glass Cleaner (Windex) </li></ul><ul><li>Ammonium (Top Crest brand) </li></ul><ul><li>Clorox Bleach </li></ul><ul><li>Isopropyl Alcohol (Walgreen's) </li></ul><ul><li>Black Shoe Polish (Kiwi) </li></ul><ul><li>Red Lipstick (Cover Girl Mocha) </li></ul>
  • 23. Properties – Weather Resistance Surface DL* Da* Db* DE* Unwashed -2.17 0.33 1.16 2.48 Washed -0.64 0.07 0.48 0.80 Surface DL* Da* Db* DE* Unwashed -3.15 0.06 -0.71 3.23 Washed -1.81 0.29 0.25 1.85 Natural Exposure - 24 Months South Florida Accelerated Exposure - Xenon Arc *Values shown are based on testing of customer supplied specimens by Ticona LLC and represent data that are expected to fall within the normal range of properties for the material. To the best of our knowledge, the information contained herein is accurate. These values are not intended for use in establishing maximum, minimum, or ranges of values for specification purposes. Any determination of the suitability of the material for any use contemplated by the user and the manner of such use is the sole responsibility of the user, who must assure himself that the material as subsequently processed meets the needs of his particular product or use.
  • 24. Irradiation, W/m² 0.55 -- Black Panel Temp, °C 70 38 Relative Humidity, % 50 95 Cycle Time: 40 min of Light/no spray 20 min of Light/front spray 60 min of Light/no spray 60 min of Dark/back spray DL* Lighter Darker Da* Redder Greener Db* Yellower Bluer DE* Total Color Difference Conditions: Illuminant D65; 10°Observer; Specular included; CIELab units Xenon Test Condition SAE J1960 Color Difference Legend

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