Coating Inspector Program
Level 2
Student Manual
July 2011
Your CIP Level 2
Instructors are:
_________________________
_________________________
_________________________
IMPORTANT NOTICE:
Neither the NACE International, its officers, directors, nor members thereof
accept any responsibility f...
Policy on Use of Laptop Computers and
Camera Phones
In order to be pro-active and provide students with the best
opportuni...
Acknowledgements
The time and expertise of a many members of NACE International have gone into
the development of this cou...
NACE COATINGS NETWORK
(NCN)
NACE has established the NACE Coatings Network, an electronic list serve that
is free to the p...
Instructions for Completing the ParSCORETM Student Enrollment/Score
Sheet
1. Use a Number 2 (or dark lead) pencil.
2. Fill...
EXAMINATION RESULTS POLICY AND PROCEDURES
It is NACE policy to not disclose student grades via the telephone, e-mail, or f...
Find your Course ID Number (Example 07C44222 or 42407002) in the drop down
menu.
Type in your Student ID or Temporary Stud...
DAILY SCHEDULE
DAY ONE
Registration
Chapter 1 Introduction
Chapter 2 Advanced Corrosion
Lunch
Chapter 3 Environmental Cont...
DAY FOUR
Chapter 18 Pipeline Mainline and Field Joint Coatings
Chapter 19 Destructive Instruments and Tests
Lunch
Chapter ...
1 Last Revised March 2007
Paul Knobloch Scholarship
Background
The Coating Inspector Program (CIP) Task Group (formerly ET...
2 Last Revised March 2007
Scholarship Committee
Each year at the NACE Annual Conference, the Chairman of the CIP Task Grou...
3 Last Revised March 2007
The Scholarship
The scholarship program shall consist of the following:
1. Letter of Notificatio...
4 Last Revised March 2007
NOMINATION FORM FOR PAUL KNOBLOCH SCHOLARSHIP
Nomination guidelines and required information:
1....
5 Last Revised March 2007
Nomination Form for the Paul Knobloch Scholarship:
Submitted by:
Signature: ____________________...
6 Last Revised March 2007
KNOBLOCH SCHOLARSHIP NOMINATION SUBMISSION CHECK LIST
Please use this form to be certain that yo...
7 Last Revised March 2007
INFORMATION FORM #1
Please answer the following based upon your knowledge of, or personal experi...
8 Last Revised March 2007
INFORMATION FORM #2
Please answer the following based upon your knowledge of, or personal experi...
9 Last Revised March 2007
FOR THE KNOBLOCH SCHOLARSHIP NOMINEE
Please give this page to the nominee. It must be completed ...
CIP Work Experience Documentation Forms
Updated March 2010
CIP Peer Review
Work Experience Assessment Procedure and Docume...
CIP Work Experience Documentation Forms
Updated March 2010
Points are not given for non-field coatings-related experience....
CIP Work Experience Documentation Forms
Updated March 2010
How to fill out the forms
Disregard of these instructions may s...
CIP Work Experience Documentation Forms
Updated March 2010
S A M P L E
SS AA MM PP LL EE
Form 1: Summary of Protective Coa...
CIP Work Experience Documentation Forms
Updated March 2010
S A M P L E
SS AA MM PP LL EE
Form 2: Individual Job Documentat...
CIP Work Experience Documentation Forms
Updated March 2010
Form 1: Summary of Protective Coatings-Related Work Experience
...
CIP Work Experience Documentation Forms
Updated March 2010
Form 2: Individual Job Documentation
Use one of these forms for...
CIP Work Experience Documentation Forms
Updated March 2010
PRINTED NAME:
I affirm that:
1. I understand that I am solely r...
CIP Work Experience Documentation Forms
Updated March 2010
Those who have achieved any level of certification and who are ...
1
Coating Inspector Program Level 2 ©NACE International 2011
July 2011
Coating Inspector Program Level 2
Table of Contents...
2
©NACE International 2011 Coating Inspector Program Level 2
July 2011
Crevice Corrosion . . . . . . . . . . . . . . . . ....
3
Coating Inspector Program Level 2 ©NACE International 2011
July 2011
Calibration . . . . . . . . . . . . . . . . . . . ....
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©NACE International 2011 Coating Inspector Program Level 2
July 2011
Abrasive Replenishment. . . . . . . . . . . . . . ....
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Coating Inspector Program Level 2 ©NACE International 2011
July 2011
I Style Tendencies. . . . . . . . . . . . . . . . ....
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©NACE International 2011 Coating Inspector Program Level 2
July 2011
Proper Use. . . . . . . . . . . . . . . . . . . . ....
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Coating Inspector Program Level 2 ©NACE International 2011
July 2011
Overcoat Times . . . . . . . . . . . . . . . . . . ...
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©NACE International 2011 Coating Inspector Program Level 2
July 2011
Flow and Flood Coating . . . . . . . . . . . . . . ...
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Coating Inspector Program Level 2 ©NACE International 2011
July 2011
Chapter 15: Coating Concrete and Inspection
Introdu...
10
©NACE International 2011 Coating Inspector Program Level 2
July 2011
Coating Thickness. . . . . . . . . . . . . . . . ....
11
Coating Inspector Program Level 2 ©NACE International 2011
July 2011
Chapter 17: Concrete Inspection Equipment — Practi...
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©NACE International 2011 Coating Inspector Program Level 2
July 2011
Pipeline Coating Types — Field Joints . . . . . . ...
13
Coating Inspector Program Level 2 ©NACE International 2011
July 2011
Paint Inspection (Tooke) Gauge . . . . . . . . . ....
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This is a NACE coating inspection training material
Published on: Mar 3, 2016
Published in: Engineering      
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Transcripts - Nace coating-inspector-level-ii

  • 1. Coating Inspector Program Level 2 Student Manual July 2011
  • 2. Your CIP Level 2 Instructors are: _________________________ _________________________ _________________________
  • 3. IMPORTANT NOTICE: Neither the NACE International, its officers, directors, nor members thereof accept any responsibility for the use of the methods and materials discussed herein. No authorization is implied concerning the use of patented or copyrighted material. The information is advisory only and the use of the materials and methods is solely at the risk of the user. Printed in the United States. All rights reserved. Reproduction of contents in whole or part or transfer into electronic or photographic storage without permission of copyright owner is expressly forbidden.
  • 4. Policy on Use of Laptop Computers and Camera Phones In order to be pro-active and provide students with the best opportunity for them to be as fully prepared for the course as possible; NACE has recently implemented a new policy of sending a CD-ROM of the student manual to each student when they register for a CIP course. We are hoping that this process will provide students the opportunity to review and (hopefully) study the manual prior to arriving at the class. As a result, we have started experiencing students arriving at class with their CD-ROM and a laptop computer. In order to bring ourselves into the 21st Century, the CIP Committee has made the decision to allow students to use their laptops to follow along electronically versus working from their student manual and to also use their laptop to take notes of the class lecture. In order to make this work, the following guidelines have been put into place: 1. Students are not allowed to be on the internet or connect with the outside world through their computer. 2. Students are not allowed to record any portion of the classroom/lab activities (including lectures) 3. All laptops must be kept in “silent” mode so as not to disturb others in the class. 4. Laptops cannot be used while quizzes or exams are taking place. 5. Laptops cannot be used during the Peer Review In addition, with the use of more and more camera cell phones, students are forbidden to use their cell phone to take pictures while in the class. Thank you, NACE CIP Committee
  • 5. Acknowledgements The time and expertise of a many members of NACE International have gone into the development of this course. Their dedication and efforts are greatly appreciated by the authors and by those who have assisted in making this work possible. The scope, desired learning outcomes and performance criteria of this course were developed by the NACE Coating Inspector Program (CIP) Subcommittee under the auspices of the NACE Education Administrative Committee in cooperation with the NACE Certification Administrative Committee. On behalf of NACE, we would like to thank the CIP subcommittee for its work. Their efforts were extraordinary and their goal was in the best interest of public service — to develop and provide a much needed training program that would help improve corrosion control efforts industry-wide. We also wish to thank their employers for being generously supportive of the substantial work and personal time that the members dedicated to this program.
  • 6. NACE COATINGS NETWORK (NCN) NACE has established the NACE Coatings Network, an electronic list serve that is free to the public. It facilitates communications among professionals who work in all facets of corrosion prevention and control. If you subscribe to the NACE Coatings Network, you will be part of an E-Mail driven open discussion forum on topics A-Z in the coatings industry. Got a question? Just ask! Got the answer? Share it! The discussions sometimes will be one-time questions, and sometimes there will be debates. What do you need to join? An E-Mail address. That’s all! Then: 1. To subscribe, send a blank email to: Join-coatings@nacecorrosionnetwork.com 2. To unsubscribe, send a blank email to: Leave-coatings@nacecorrosionnetwork.com 3. You’re done! You’ll get an email back telling you how to participate, but it’s so easy that you’ll figure it out without any help!
  • 7. Instructions for Completing the ParSCORETM Student Enrollment/Score Sheet 1. Use a Number 2 (or dark lead) pencil. 2. Fill in all of the following information and the corresponding bubbles for each category: √ ID Number: Student ID, NACE ID or Temporary ID provided √ PHONE: Your phone number. The last four digits of this number will be your password for accessing your grades on-line. (for Privacy issues, you may choose a different four-digit number in this space) √ LAST NAME: Your last name (surname) √ FIRST NAME: Your first name (given name) √ M.I.: Middle initial (if applicable) √ TEST FORM: This is the version of the exam you are taking √ SUBJ SCORE: This is the version of the exam you are taking √ NAME: _______________ (fill in your entire name) √ SUBJECT: _____________ (fill in the type of exam you are taking,e.g., CIP Level 1) √ DATE: _______________ (date you are taking exam) 3. The next section of the form (1 to 200) is for the answers to your exam questions. •All answers MUST be bubbled in on the ParSCORETM Score Sheet . Answers recorded on the actual exam will NOT be counted. •If changing an answer on the ParSCORETM sheet, be sure to erase completely. •Bubble only one answer per question and do not fill in more answers than the exam contains.
  • 8. EXAMINATION RESULTS POLICY AND PROCEDURES It is NACE policy to not disclose student grades via the telephone, e-mail, or fax. Students will receive a grade letter, by regular mail or through a company representative, in approximately 6 to 8 weeks after the completion of the course. However, in most cases, within 7 to 10 business days following receipt of exams at NACE Headquarters, students may access their grades via the NACE Web site. WEB Instructions for accessing student grades on-line: Go to: www.nace.org Choose:Education Grades Access Scores Online
  • 9. Find your Course ID Number (Example 07C44222 or 42407002) in the drop down menu. Type in your Student ID or Temporary Student ID (Example 123456 or 4240700217)*. Type in your 4-digit Password (the last four digits of the telephone number entered on your Scantron exam form) Click on Search Use the spaces provided below to document your access information: *Note that the Student ID number for NACE members will be the same as their NACE membership number unless a Temporary Student ID number is issued at the course. For those who register through NACE Headquarters, the Student ID will appear on their course confirmation form, student roster provided to the instructor, and/or students’ name badges. For In-House, Licensee, and Section-Registered courses, a Temporary ID number will be assigned at the course for the purposes of accessing scores online only. For In-House courses, this information may not be posted until payment has been received from the hosting company. Information regarding the current shipment status of grade letters is available upon the web upon completion of the course. Processing begins at the receipt of the paperwork at NACE headquarters. When the letters for the course are being processed, the “Status” column will indicate “Processing”. Once the letters are mailed, the status will be updated to say “Mailed” and the date mailed will be entered in the last column. Courses are listed in date order. Grade letter shipment status can be found at the following link: http://web.nace.org/Departments/Education/Grades/GradeStatus.aspx If you have not received your grade letter within 2-3 weeks after the posted “Mailed date” (6 weeks for International locations), or if you have trouble accessing your scores on- line, you may contact us at GradeQuestions@nace.org STUDENT ID__________________COURSE CODE_________________ PASSWORD (Only Four Digits) ___________________
  • 10. DAILY SCHEDULE DAY ONE Registration Chapter 1 Introduction Chapter 2 Advanced Corrosion Lunch Chapter 3 Environmental Controls Chapter 4 Advanced Environmental Testing Instrumentation Chapter 5 Advanced Environmental Testing Instrumentation - Practice Lab DAY TWO Chapter 6 Centrifugal Blast Cleaning Chapter 7 Waterjetting Chapter 8 Interpersonal Relationship Dynamic in the Workplace Lunch Chapter 9 Safety Awareness Chapter 10 Advanced Nondestructive Test Instruments Chapter 11 Advanced Nondestructive Test Instruments - Practice Lab DAY THREE Chapter 12 Linings and Special Coatings Chapter 13 Thick Barrier Linings Chapter 14 Advanced Standards and Resources Lunch Chapter 15 Coating Concrete and Inspection Chapter 16 Test Instruments for Coating Concrete Chapter 17 Concrete Inspection Equipment - Practice Lab
  • 11. DAY FOUR Chapter 18 Pipeline Mainline and Field Joint Coatings Chapter 19 Destructive Instruments and Tests Lunch Chapter 20 Destructive Instruments and Tests - Practice Lab Chapter 21 Surface Preparation, Coating and Inspection of Special Substrates Chapter 22 Maintenance Coating Operations DAY FIVE Chapter 23 Non Liquid Coatings Chapter 24 Coating Surveys Chapter 25 Specialized Tests and Test Equipment Lunch Chapter 26 Coating Types, Failure Modes, and Inspection Criteria Chapter 27 Peer Review DAY SIX Course Review Course Exam DAILY SCHEDULE
  • 12. 1 Last Revised March 2007 Paul Knobloch Scholarship Background The Coating Inspector Program (CIP) Task Group (formerly ETC-40 Subcommittee and later the NICITCP Task Group) of PDC voted to establish an annual honoree scholarship entitled “The Paul Knobloch Scholarship”. The subcommittee chairman appointed a Scholarship Committee (now to be known as Scholarship Task Group) to develop recommendations related to such a scholarship. They are as follows: Purpose The Paul Knobloch Scholarship is a discretionary scholarship awarded on merit by the CIP Task Group in honor of one of their founding members, Mr. Paul Knobloch. Paul was generous with his time throughout the development of the CIP, and was a member of the committee that implemented the program. He was particularly interested in training development for individuals with a practical hands-on background. Resolution Be it hereby resolved that the Coating Inspector Program Task Group may offer an annual scholarship entitled “The Paul Knobloch Scholarship”. A maximum of two (2) scholarships may be granted each calendar year solely at the discretion of the CIP Task Group. It is understood that the scholarship is not an official award of NACE International, but is offered in order to honor the efforts of Paul Knobloch on behalf of the Coating Inspector Program. Granting of such a scholarship shall be subject to the following rules. Eligibility • People who have successfully completed Level 1 of the Coating Inspector Program shall be eligible for the scholarship. • Successful completion of each subsequent course (i.e., CIP Level 2) shall be the criterion for the continuation of the scholarship. Failure to achieve a passing grade in any examination shall terminate the scholarship award.
  • 13. 2 Last Revised March 2007 Scholarship Committee Each year at the NACE Annual Conference, the Chairman of the CIP Task Group shall appoint a Scholarship Task Group. The Scholarship Task Group shall consist of three members with one being designated as Chairman. All three members must be CIP Task Group members. Nominations At the time the Scholarship Task Group is formed (NACE Annual Conference), nominations shall be considered for the scholarship. Nominations must be made in writing on the proper Nomination Form (example attached) and shall be submitted to the CIP Scholarship Task Group Chairman (c/o NACE Education Division). The Scholarship Chairman shall maintain a list of nominations received. The Scholarship Task Group shall review nominations for complete and accurate data. The Scholarship Task Group will not consider incomplete or inaccurate nominations. The Scholarship Task Group will only consider information provided in writing on the proper forms. Information provided to the Task Group will not be disclosed to any third party, and shall remain confidential. The Scholarship Task Group will consider all valid nominations, and will make their decision based on the criteria stated below. All decisions of the Task Group are final, and reasons for the selection will not be disclosed. The Scholarship Task Group will submit the name of the recipient(s) to NACE and the CIP Committee within 30 days of the closing of nominations, unless otherwise determined by the chairman of the CIP Committee. Criteria for Nomination In making its decision, the Scholarship Task Group shall consider the following criteria: • Financial need • Leadership potential • Technical knowledge • Examination results in CIP Level 1. Successful completion of Level 1 is a mandatory requirement. The examination results achieved will be a contributory factor to any successful application. Who May Nominate Nominations must be jointly submitted by two persons, each of whom must be associated with the Coating Inspector Program, i.e., individuals currently holding NACE Coating Inspector-Level 3 Certification.
  • 14. 3 Last Revised March 2007 The Scholarship The scholarship program shall consist of the following: 1. Letter of Notification: The recipient shall be officially notified of the receipt of the scholarship by letter from the CIP Committee Chairman. 2. Certificate: A certificate for the scholarship will be awarded to the recipient. 3. Tuition: The recipient shall be granted a scholarship to attend one (1) or two (2) eligible training courses as defined in item 4 below. The value of the scholarship shall consist of course registration fees only, at actual cost. 4. Eligible Training Courses: The scholarship may be applied to registration fees for any or all of the following, provided the candidate has not already successfully completed them: • Level 2 • Peer Review 5. Payment of Tuition Costs: Registration fees shall be paid to NACE International, and not paid directly to recipient. 6. Scholarship Tuition Fee Payment/Registration: The scholarship recipient shall notify the NACE Education Division at least thirty (30) days in advance of the course offering which the recipient wishes to attend. The recipient shall be added to the class roster provided that the class is not fully booked. It shall be the responsibility of the recipient to make all other arrangements related to attendance at the course. These arrangements include, but are not limited to, transportation, lodging and meals. Time Limit The recipient shall make use of the provisions of the scholarship within two (2) calendar years of award of scholarship. Should recipient fail to make use of the scholarship within two years, the CIP Task Group may, at its own discretion, vote to extend the benefit period, or the recipient will be declared ineligible for further use of the scholarship. If a scholarship recipient is unable to use the scholarship due to circumstances such as their work schedule, illness or lack of company support that might not permit its full use, they may make application to the CIP Task Group to postpone the award of scholarship. In such circumstances, the CIP Task Group may, at its own discretion, agree to extend the benefit period.
  • 15. 4 Last Revised March 2007 NOMINATION FORM FOR PAUL KNOBLOCH SCHOLARSHIP Nomination guidelines and required information: 1. In order for a person to be eligible, a written nomination form and required documents must be submitted to the CIP Scholarship Task Group, c/o NACE Education Division. 2. Nominee must have successfully completed NACE International Coating Inspector Program Level 1. 3. A resume of work experience and education must accompany the nomination package. The Scholarship Task Group Chairman will verify Work experience. This nomination requires that two (2) people complete the attached forms. They must both be associated with the Coating Inspector Program (subcommittee member, peer, instructor, or person holding NACE Coating Inspector Certification). Please use the Submission CheckList to make certain that your nomination package is complete. We hereby nominate the following person for consideration for the Paul Knobloch Scholarship as a result of outstanding performance in Level 1 of the NACE International Coating Inspector Program: Nominee Name: ______________________________________________ Address: ______________________________________________ City, State, Country, and ZIP:______________________________________________ Telephone Number: ______________________________________________ Fax Number: ______________________________________________ E-mail Address: ______________________________________________
  • 16. 5 Last Revised March 2007 Nomination Form for the Paul Knobloch Scholarship: Submitted by: Signature: ___________________________________________________________ Date: ___________________________________________________________ NACE Certified Coating Inspector-Level 3 Certification Number: _____________________ Signature: ___________________________________________________________ Date: ___________________________________________________________ NACE Certified Coating Inspector-Level 3 Certification Number: _____________________ ___________________________________________________________________________________ Mail to: CIP Knobloch Scholarship Task Group c/o NACE Education Division 1440 South Creek Drive Houston, TX 77084-4906 For HQ Use Only Level 1 Date: _________ Work Experience Verified:____________ Written Exam Grade:__________ Practical Exam Grade:__________ Logbook Grade: __________ __________________________________ Level 2 Date: __________ Scholarship Task Group Chairman Written Exam Grade:__________ Practical Exam Grade:__________
  • 17. 6 Last Revised March 2007 KNOBLOCH SCHOLARSHIP NOMINATION SUBMISSION CHECK LIST Please use this form to be certain that you are forwarding a complete information package. Incomplete submissions will be returned to the nominators with a request that all items be submitted in one package. _______ Nomination Form _______ Information Form #1 _______ Information Form #2 _______ Scholarship Nominee Form _______ Resume
  • 18. 7 Last Revised March 2007 INFORMATION FORM #1 Please answer the following based upon your knowledge of, or personal experience with the nominee, __________________________ (nominee’s name): 1. The nominee’s completion of Coating Inspection Certification will further the integrity or enhance the Coating Inspection Program because of the following reasons: A. B. C. 2. How would the Knobloch Scholarship aid this individual in receiving his/her certification: Nominator #1: Signature: ______________________________________________________________________ Date: ______________________________________________________________________ NACE Certified Coating Inspector-Level 3 Certification Number: ________________________________ Telephone No.: ________________________________ Fax Number: _________________________ E-mail Address:_______________________________________________________________________ Address: ________________________________________________________________________ City, State, Country, ZIP Code ______________________________________________________
  • 19. 8 Last Revised March 2007 INFORMATION FORM #2 Please answer the following based upon your knowledge of, or personal experience with the nominee, __________________________ (nominee’s name): 1. The nominee’s completion of Coating Inspection Certification will further the integrity or enhance the Coating Inspection Program because of the following reasons: A. B. C. 2. How would the Knobloch Scholarship aid this individual in receiving his certification: Nominator #2: Signature: ______________________________________________________________________ Date: ______________________________________________________________________ NACE Certified Coating Inspector-Level 3 Certification Number: ________________________________ Telephone No.: ________________________________ Fax Number: _________________________ E-mail Address:_______________________________________________________________________ Address: ________________________________________________________________________ City, State, Country, ZIP Code ______________________________________________________
  • 20. 9 Last Revised March 2007 FOR THE KNOBLOCH SCHOLARSHIP NOMINEE Please give this page to the nominee. It must be completed and returned with the complete scholarship nomination package. To the Knobloch Scholarship nominee: If you were awarded the Knobloch Scholarship, how would this benefit you as an individual? How will you use this scholarship to enhance the coatings industry as a whole? Nominee Signature: __________________________________________________________ Print Name: __________________________________________________________ Address: __________________________________________________________ City, State, Country, Zip: __________________________________________________________ Phone/Fax: __________________________________________________________ E-mail address: __________________________________________________________
  • 21. CIP Work Experience Documentation Forms Updated March 2010 CIP Peer Review Work Experience Assessment Procedure and Documentation 1. Two years of coatings-related work experience is required in order to take peer review. Completed work experience forms must be received at NACE Headquarters at least two months in advance of the date of peer review for verification and approval purposes. If you plan to take the peer review in the next year, it is to your benefit to complete and send the forms to NACE Headquarters as soon as possible. 2. At this time, there is no waiting period between CIP Level 1 and Level 2 courses. This means that: a. No matter how much or how little experience you have in the coatings industry, you can take CIP Level 1 and CIP Level 2 with no waiting period in between. b. You do not have to complete any work experience forms in order to attend the CIP Level 1 or Level 2 training courses. 3. Thirty-six (36) field-related work experience points are strongly recommended before you attempt to take the Peer Review to achieve Certification under the CIP. Peer Review is significantly more difficult without the field experience of 36 points. How the Work Experience Assessment Procedure Operates Your work experience documentation must provide documentation of field-related work experience points. Experience points are calculated on Form 2. Only coatings-related field work experience (defined as coatings-related field work in a place where protective coatings are applied or inspected). Experience points are assigned as follows when the work experience has been uninterrupted: Type of Coatings-Related Points Awarded Per Month of Work Experience Uninterrupted Work Experience Coating Inspection 2.0 Other Field Experience 1.5 Non-Field Experience 1.0
  • 22. CIP Work Experience Documentation Forms Updated March 2010 Points are not given for non-field coatings-related experience. The following lists, while neither definitive nor exhaustive, indicate what kinds of experience would and would not be considered coatings-related field work experience. Accepted Not Accepted •Coating Inspector •Laboratory technician without field-related • responsibilities •Paint Crew Foreman •Specification writing without field-related • responsibilities •Industrial Maintenance Painter •Protective coatings sales without field- • related responsibilities •Blast cleaning operator •Protective coating sales with field-related • responsibilities •Site manager of coatings operation INTERRUPTED EXPERIENCE CALCULATION When coatings-related work experience has been interrupted for two years or longer, the points awarded for the work experience prior to interruption are reduced, as follows: Length of Interruption Factor for Reduced Points in Continuity of Awarded for Coatings-Related Coatings-Related Work Work Prior to Interruption Up to 2 years No reduction factor 2 years to 3 years 80% 3 years to 4 years 70% 4 years to 5 years 60% 5 years and more 50% For example: An applicant worked 24 months as a painter applying industrial maintenance coatings, then worked in a job not at all related to protective coatings for 2 years, then most recently worked 12 months as a coating inspector. The coatings-related total work points awarded are calculated as follows: 24 months x 1.5 points per month x 80% = 28.8 points for work as a painter 12 months x 2.0 points per month x 100% = 24.0 points for inspection work Total Work Points = 52.8
  • 23. CIP Work Experience Documentation Forms Updated March 2010 How to fill out the forms Disregard of these instructions may seriously delay your application process. NACE cannot be responsible, and accepts no responsibility for delays caused by incomplete, inaccurate, or illegible information. 1. Carefully read these instructions, and look over the sample forms, before proceeding. 2. Read and sign the attestation and affirmation pages. These must be included with the work experience forms for them to be considered. 3. Form 1: Summary of Protective Coatings-Related Work Experience. This form is a summary, just as it is entitled. Complete, sign and date. 4. Form 2: Individual Job Documentation: You should complete one Form 2 for each job listed on the summary page (Form 1). Make as many copies as you need of Form 2 to document the 36 work experience points you need to attend the Peer Review. Write clearly and legibly or type the information. Be sure to include a brief description of the coating related responsibilities for each job at the bottom of each form. Write only on one side of each page. Sign and date each page. Notes: You must provide complete information. If you are self employed, provide names and addresses of specific individuals at major clients who can verify your work history. For the purpose of these forms, job is defined as a position in which you are regularly employed for a period of time. For those who work for a company who provides services to clients, you only need to list the company you are employed by, not the individual clients. 5. Make and keep a copy of the completed forms for your records. 6. Send the completed, signed, and dated forms to: NACE International – Education Div. Phone: 281/228-6244 Attention: Carol Steele FAX: 281/228-6344 1440 South Creek Drive E-Mail: Carol.Steele@nace.org Houston, TX 77084-4906 USA Note: Faxed, scanned and e-mailed documents are acceptable with signature. You do not need to return the instructions or sample pages, only your completed forms. 7. If you require assistance, contact NACE at the above address or phone. Forms must be received at NACE Headquarters not less than 60 days from the first day of the Peer Review you plan to attend to allow time for the verification and approval process to be completed.
  • 24. CIP Work Experience Documentation Forms Updated March 2010 S A M P L E SS AA MM PP LL EE Form 1: Summary of Protective Coatings-Related Work Experience Applicant Information: Your Name: A. Sample Phone: 409/111-4321 Current Employer: ZZZ Coating Inspection Inc. Fax: 409/111-1234 Address: 987 Gage Avenue E-mail: City: Millspec State/Province: TX Zip/Postal Code: 77987 Country: USA Please summarize below the information on each copy of Form 2, Individual Job Documentation. List your experience beginning with the most recent, followed by less recent experience. From Month/Year To Month/Year Number of months in this job Points for this job Job Title Company Name 1/92 1/95 36 72 Coating Inspector ZZZ Inspection Inc. 12/89 12/91 24 36 Painter AAA Painters 12/87 12/89 24 36 Helper AAA Painters / / / / / / / / / / / / / / TOTAL POINTS: 144 Applicant Affidavit: I understand that if I knowingly provide false information in connection with my recognition under this program, it will be grounds for disciplinary procedures. Signed: XXX Date: XXX
  • 25. CIP Work Experience Documentation Forms Updated March 2010 S A M P L E SS AA MM PP LL EE Form 2: Individual Job Documentation Use one of these forms for each job; that is, each period of work experience you wish to document. Note that for this form, job is defined as a position in which you are regularly employed for a period of time. Make and use as many copies of this form as you need. Please provide all information requested in the form. JOB INFORMATION: Job Title: Painter AAA Painters From: Month 1 Year 92 To: Month 1 Year 95 (present) Who can NACE contact to verify this experience? Name: Bob Roberts Company: AAA Painters Address: 123 Coating St. City: Paintersville State/Province: TX Zip/Postal Code 77123 Country: USA Phone: 409/123-4567 Fax: 409/123-7654 WORK EXPERIENCE POINT CALCULATION: a. Number of months in this job: b. Experience Points (check one):  Field, coating inspection (2 points)  Field, other than inspection (1.5 points)  Non-field experience (1.0 points) Write the point value here: c. Points for this job Multiply a. (number of months) by b. (experience points). Write results in this box: Describe in detail what are/were your specific coatings-related duties in this job. NOTE: Do not write on the back of this form, attach additional sheets if necessary, writing only on one side of each page. LIST COATING RELATED JOB DUTIES IN THIS AREA Experience with conventional airspray and airless spray equipment. Responsible for making sure that equipment was set up right, and cleaned up at end of day. Responsible for correctly applying the coating as directed by supervisor. Took wet-film readings as directed. Worked mainly on offshore structure during this time, but also had a couple of projects in refineries. Applicant Affidavit: I understand that if I knowingly provide false information in connection with my certification under this program, it will be grounds for disciplinary procedures. Signed: XXX Date: XXX 24 1.5 36
  • 26. CIP Work Experience Documentation Forms Updated March 2010 Form 1: Summary of Protective Coatings-Related Work Experience Instructions: Make and use as many copies of this form as needed. Please provide all information requested. Forms must be printed legibly in black ink or typed. Illegible information can delay the application process. For assistance with this form, contact the Education Division at NACE International Headquarters. Applicant Information: Your Name: Phone: Current Employer: Fax: Address: Email: City: State/Province: Zip/Postal Code: Country: Please summarize below the information on each copy of Form 2, Individual Job Documentation. List your experience beginning with the most recent, followed by less recent experience. From Month/Year To Month/Year Number of months in this job Points for this job Job Title Company Name / / / / / / / / / / / / / / / / / / / / TOTAL POINTS: Applicant Affidavit: I understand that if I knowingly provide false information in connection with my certification under this program, it will be grounds for disciplinary procedures. Signed: Date:
  • 27. CIP Work Experience Documentation Forms Updated March 2010 Form 2: Individual Job Documentation Use one of these forms for each job; that is, each period of work experience you wish to document. Note that for this form, job is defined as a position in which you are regularly employed for a period of time. Make and use as many copies of this form as you need. Please provide all information requested in the form. JOB INFORMATION: Job Title: From: Month Year To: Month Year Who can NACE contact to verify this experience? Name: Company: Address: City: State/Province: Zip/Postal Code Country: Phone: Fax: Email: WORK EXPERIENCE POINT CALCULATION: a. Number of months in this job: b. Experience Points (check one):  Field, coating inspection (2 points)  Field, other than inspection (1.5 points)  Non-field experience (1.0 points) Write the point value here: c. Points for this job Multiply a. (number of months) by b. (experience points). Write results in this box: BRIEFLY DESCRIBE what are/were your specific coating-related duties in this job. Your application will NOT be accepted if this section is not completed. NOTE: Do not write on the back of this form. Attach additional sheets if necessary, writing only on one side of page. Applicant Affidavit: I understand that if I knowingly provide false information in connection with my certification under this program, it will be grounds for disciplinary procedures. Signed: Date:
  • 28. CIP Work Experience Documentation Forms Updated March 2010 PRINTED NAME: I affirm that: 1. I understand that I am solely responsible for making sure that all necessary work experience documentation is completely submitted in good order to, and on hand at NACE Headquarters not less than 60 days prior to the first day of the Peer Review I wish to attend, and that failure to do so may result in my not being able to take the Peer Review. 2. I understand that if I knowingly provide, or cause to be provided, any false information in connection with my recognition under the NACE International Coating Inspector Program, that it will be grounds for action against my standing in the program. 3. It is the responsibility of the individual to complete the renewal or update process, and to notify NACE International of address changes. Each level successfully completed expires on the date noted on the wallet card issued (or three years from the completion date). Failure to receive notices from NACE does not alleviate the individual’s responsibility to contact NACE to complete the renewal or update process. 4. With respect to the Peer Review examination; a. I understand that passing the Peer Review examination is significantly more difficult than passing any of the training courses and that successful completion of the training courses does not guarantee successful completion of the Peer Review examination. I also understand that in the event that I do not pass the Peer Review examination I must wait not less than one week before making a second attempt. b. I understand that in the event that I fail the Peer Review examination twice, I must wait not less than six months before a third or additional retake, and that any person who fails the second or subsequent attempts must wait a minimum of six months between additional attempts. 5. I understand that the names of the categories within the NACE International Coating Inspector Program are as follows: Highest Level Successfully Completed Category Title CIP Level 1 NACE Coating Inspector Level 1—Certified 1 CIP Level 2 (must also have CIP Level 1) NACE Coating Inspector Level 2—Certified 2 CIP Level 2 – Maritime Emphasis (must also have CIP Level 1 or approved documentation on file) NACE Coating Inspector Level 2 – Marine Certified 3 CIP Levels 1, 2 (standard or maritime) and Peer Review Examination NACE Certified Coating Inspector—Level 3 1 The NACE Coating Inspector Level 1 – Certified person is qualified to undertake basic coating inspection of structural steel using nondestructive techniques and instrumentation under the supervision of a NACE Certified Coating Inspector – Level 3. The person certified at this level has basic knowledge of coating materials and techniques for surface preparation and application on steel substrates. 2 The NACE Coating Inspector Level 2 – Certified person is qualified to perform advanced coating inspections using both nondestructive and destructive techniques and instrumentation. The person certified at this level has sufficient knowledge of specialized coating materials and techniques for the surface preparation and application used on a wide variety of substrates. He/she also has ample knowledge in advanced report writing, condition surveys, failure analysis, and refurbishment. 3 The NACE Coating Inspector Level 2 – Marine Certified person is qualified as stated above as well as the skills and knowledge required to correctly address the inspection requirements of the International Maritime Organization’s (IMO) Performance Standard for Protective Coatings (PSPC). 6. NACE has a firm policy regarding the use of its logos and certification numbers and titles. The certification number and category title may be used only by individuals who are NACE Coating Inspector Level 1—Certified, NACE Coating Inspector Level 2—Certified, or NACE Certified Coating Inspector—Level 3 and may not be used by any other persons. All active CIP card holders are permitted to use the term NACE Coating Inspector Level 1—Certified, NACE Coating Inspector Level 2—Certified, or NACE Certified Coating Inspector—Level 3 (whichever level of certification is attained), and their certification number on business cards. This example illustrates how this information can be used someone who has achieved the status of NACE Coating Inspector Level 1—Certified: John Smith NACE Coating Inspector Level 1—Certified, Cert. No. 9650 ACE Inspections, Inc., Knoxville, TN
  • 29. CIP Work Experience Documentation Forms Updated March 2010 Those who have achieved any level of certification and who are members in good standing of NACE International may display the NACE Logo for the purpose of identifying the individual as having achieved NACE certification. I understand that violation of these rules will result in action against my standing in the program on the basis of violation of the NACE International Coating Inspector Program Attestation. 7. I (re) affirm the NACE International Coating Inspector Program attestation and agree to abide by its provisions as long as I hold any level of certification under the program. Signature: Date: ATTESTATION: Requirements for certification under the NACE International Coating Inspector Program include the signing of the following Attestation. In order to maintain your certification as a NACE International Coating Inspector, you must, on an ongoing basis, fully comply with the NACE International Coating Inspector Program Code of Professional Conduct and the standards contained in this Attestation. Failure to fully comply with the Code of Professional Conduct and/or the Attestation constitutes unprofessional conduct and is a sufficient reason for a reprimand, suspension, revocation, or for the denial of the initial certification or recertification, which will be determined at the sole discretion of NACE. I, the undersigned, recognize and acknowledge that: 1. Proper coating inspection can be critical to the safety and welfare of the general public and industrial facilities. 2. Coating inspection is obligatory to maximize conservation of our material resources and to reduce economic losses. 3. The entire field of coatings encompasses many diverse skills and disciplines and level of technical competence which must often be taken into consideration. 4. Through continual association and cooperation with others in the coatings field, the safest and most economical solutions may be found to many types of coating problems. 5. The quality of work and personal conduct of each coating inspector reflect on the entire profession of coating inspection. Therefore, I hereby agree to: 1. Give first consideration in my coating inspection work to safety and public welfare. 2. Apply myself with diligence and responsibility to my coating inspection work. 3. Pursue my work with fairness, honesty, integrity, and courtesy, ever mindful of the best interests of the public, my employer and my fellow workers. 4. Not represent myself to be proficient or make recommendations concerning coatings-related work for which I am not qualified by knowledge and experience. 5. Avoid and discourage untrue, sensational, exaggerated, or unwarranted statements regarding my work. 6. Treat as confidential my knowledge of the business affairs or technical processes of clients, employers, or customers. 7. Inform clients or employers of any affiliations, interests, or connections which might influence my judgment. 8. Accept no money gratuities of any kind or other gratuities whose value could cause a question as to whether they may have influenced my inspection activities, decisions, or reports. 9. Be fair, reasonable, and objective in my work, not allowing myself to be influenced by personalities or other individual considerations. 10. Completely, accurately, and honestly fulfill the reporting requirements of the specifications for any coating operation I may be responsible for inspecting. 11. Take it upon myself to determine from my superiors the scope of my authority and work within it. 12. Ensure, to the best of my ability, that the terms, language, and requirements of the coating specification are clearly understood and agreed to by all parties involved. 13. Strive to obtain the best possible results under given conditions within a given coating specification. I hereby agree to uphold and abide by the NACE International Coating Inspector Program Code of Professional Conduct and the standards contained in this Attestation as an applicant under this Program, and so long as I am a participant in the NACE International Coating Inspector Program. I understand that failure to fully comply with the Code of Professional Conduct and/or the Attestation will be deemed to constitute unprofessional conduct and is a sufficient reason for a reprimand, suspension, revocation, or for the denial of the initial certification or recertification, which will be determined at the sole discretion of NACE. Signature: Date: Printed Name:
  • 30. 1 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 Coating Inspector Program Level 2 Table of Contents Chapter 1: Introduction NACE International Coating Inspector Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Economy and Value of Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Course Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 NACE Policy: Use of Logos, Titles, and Certification Numbers . . . . . . . . . . . . . . . 3 CIP Update and Renewal Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Code of Conduct and NACE CIP Attestation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Classroom Policies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Examinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Written Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Practical Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 NACE Corrosion Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Technical Committees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Standards and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Introductions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Team Formation Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 2: Advanced Corrosion Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Corrosion Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Corrosion as an Electrochemical Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 The Corrosion Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cathode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Return Path (Metallic Pathway) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Electrolyte. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Corrosion Rate Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Types of Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Corrosion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Localized Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Pitting Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
  • 31. 2 ©NACE International 2011 Coating Inspector Program Level 2 July 2011 Crevice Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Significance of Localized Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Galvanic Corrosion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Coating Inspection and Cathodic Protection Introduction. . . . . . . . . . . . . . . . . . . . . 9 Cathodic Protection Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 How Cathodic Protection Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Cathodic Protection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Galvanic Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Impressed Current Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Impressed Current System Anodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Impressed Current Power Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Factors of Cathodic Protection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Resistance and Throw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cathodic Disbondment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Other Resources for Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Chapter 3: Environmental Controls Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Standards and Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Air Turns (Air Changes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Corrosion and Corrosion Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Moisture and Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Effects of Humidity on the Corrosion Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dehumidification Inspection Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Use of Heat to Increase Surface Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Equipment Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Desiccants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Benefits of Dehumidification for Coating Contractors . . . . . . . . . . . . . . . . . . . . . . . 9 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Consequence of Interruption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dehumidification During Post-Application Cure. . . . . . . . . . . . . . . . . . . . . . . . . 9 Inspection Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Chapter 4: Advanced Environmental Testing Instrumentation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Digital Electronic Hygrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Hand Held Hygrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
  • 32. 3 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stand-Alone Data Loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Stand-Alone Oven Data loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wind Speed Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hand Held Wind Speed Monitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Stand-Alone Wind Data Loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Advanced Data Collection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Equipment Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Software Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 5: Advanced Environmental Testing Instrumentation — Practice Lab Chapter 6: Centrifugal Blast Cleaning Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Centrifugal Blast Cleaning Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Stationary Shop Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable and Remote Operated Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Basic Elements and Components of the Blast System . . . . . . . . . . . . . . . . . . . . . 5 Blast Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Aligning the Wheel for Proper Blast Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Ammeter as a Performance Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Effects of Part Wear on Blast Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Basic Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Abrasives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Abrasive Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
  • 33. 4 ©NACE International 2011 Coating Inspector Program Level 2 July 2011 Abrasive Replenishment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Abrasive Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pre-Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Additional Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Special Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Chapter 7: Waterjetting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Visual Surface Preparation Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Flash-Rusted Surface Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Description of Non-Visible Surface Cleanliness Definitions (NV) . . . . . . . . . . . 4 Waterjetting Equipment and Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Equipment Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Manual Waterjetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Robotic Waterjetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 How it Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Waterjetting Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operator Technique Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Nozzles/Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Efficiency of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Stand-off Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Special Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inspection Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Chapter 8: Interpersonal Relationship Dynamics in the Work- place Personal Profile System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Facilitator’s Role. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Participant’s Role . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Behavioral Basics Johari Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Motivating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Getting Started with the Personal Profile System . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introducing the Personal Profile System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Defining Our Personal DISC Style Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 D Style Tendencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
  • 34. 5 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 I Style Tendencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 S Style Tendencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C Style Tendencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Chapter 9: Safety Awareness Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Thermal Spray Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fumes and Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrostatic Spray Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hot Dip Galvanizing Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Polyester Coating Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Isosyanates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Chapter 10: Advanced Nondestructive Test Instruments Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Magnifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Optical Microscopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stereo Microscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Digital Microscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 pH Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Bench Top pH Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hand-Held pH Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Detection of Moisture — Indicators and Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Moisture Indicators for Wood, Plaster, and Concrete . . . . . . . . . . . . . . . . . . . . . 9
  • 35. 6 ©NACE International 2011 Coating Inspector Program Level 2 July 2011 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Eddy-Current DFT Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Advanced Data Collection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Equipment Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Software Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ultrasonic Thickness Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Calibration and Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Accuracy and Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 When to Question Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Common Errors and Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Operator Based . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Equipment Based . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 11: Advanced Nondestructive Test Instruments — Practice Lab Chapter 12: Lining and Special Coatings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Linings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Types of Liquid Applied Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Reinforced Plastics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Conventional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Lining Standards and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Surface Preparation, Application, and Inspection . . . . . . . . . . . . . . . . . . . . . . . . 4 Heat Cured Linings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Specialized Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Antifouling Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Local and International Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Ablative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Self Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Foul Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
  • 36. 7 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 Overcoat Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Recoating Existing AFs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fireproof Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Approval Testing and Authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cementitious . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Intumescent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Fluoropolymer Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Additional Special Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Thermosetting Polymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Petrolatum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Underwater Coatings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Powder Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Uses for Powder Coatings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Powder Coatings Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Powder Coatings Cure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Generic Types of Powder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Powder Application Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Preheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Application Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Electrostatic Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Fluidized Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Flame Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Roto-lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inspection Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Special Application Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Plural-Component Spray Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Equipment Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Hot-Spray Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Advantages and Disadvantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Inspection Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Electrostatic Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Inspection Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Centrifugal Spray for Pipe Internals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
  • 37. 8 ©NACE International 2011 Coating Inspector Program Level 2 July 2011 Flow and Flood Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Inspection Concerns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Chapter 13: Thick Barrier Linings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Polymeric Sheet Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Rubber Sheet Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Curing Rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Natural Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Soft Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Semi-Hard Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hard Rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Synthetic Rubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Butyl Rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Chlorobutyl Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Neoprene Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Nitrile Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hypalon® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application Process for Rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Lining Installation — Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Lining Installation and Curing — Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Inspection Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Other Sheet Linings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Chlorinated Polyether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Polyethylene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Chapter 14: Advanced Standards and Resources Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 How to Properly Interpret and Use a Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 NACE International Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 NACE Test Methods (TMs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Materials Requirements (MRs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
  • 38. 9 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 Chapter 15: Coating Concrete and Inspection Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 How Concrete is Made . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Concrete Cure Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Concrete Curing Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Concrete Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Poured (Wet-Cast) Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Concrete Block — Surfaces Poured Using Forms . . . . . . . . . . . . . . . . . . . . . . . . 4 Special Concrete Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Gunite. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Glass Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Coating Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Why Coat — Environmental Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Why Coat — Coating Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Standards and Industry Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ASTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ICRI (International Concrete Repair Institute) Technical Guidelines . . . . . . . . . 7 Surface Preparation of Concrete/Cementitious Surfaces. . . . . . . . . . . . . . . . . . . . . . 8 Inspection of the Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Surface Preparation of Set Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pre-Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Abrasive Blast Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Hand or Power Tool Preparation Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 10 High-Pressure Water Washing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Acid Etching (ASTM D 4260). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Smoothing Concrete Surfaces and Filling Voids. . . . . . . . . . . . . . . . . . . . . . . . 11 Sacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Stoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Steel Trowelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Treatment of Cracks and Expansion Joints . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inspection of Surfaces Prior to Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Concrete Coating Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Concrete Coating Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Bituminous Cutbacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Chlorinated Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Vinyl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Epoxy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Coal-Tar Epoxy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Novalac Epoxy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Elastomeric Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
  • 39. 10 ©NACE International 2011 Coating Inspector Program Level 2 July 2011 Coating Thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Inspection of Coatings on Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Inspection Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Maintenance Concrete Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 16: Test Instruments for Coating Concrete Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Moisture Tests for Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Test Procedure for Plastic Sheet Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Calcium Chloride Test Procedure — ASTM F 1869 . . . . . . . . . . . . . . . . . . . . . . 2 Electronic Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Concrete Humidity Measurement System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Concrete Moisture Measurement System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Surface Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Replica Putty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ICRI Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ultrasonic Thickness Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Calibration and Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Accuracy and Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 When to Question Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Common Errors and Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operator Based. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Equipment Based . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Holiday Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Low-Voltage DC Holiday Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tinker Rasor † M1 Configuration for Concrete. . . . . . . . . . . . . . . . . . . . . . . . 6 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Accuracy and Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 When to Question Readings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Common Errors and Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 High-Voltage DC Holiday Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accuracy and Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 When to Question Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Common Errors and Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
  • 40. 11 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 Chapter 17: Concrete Inspection Equipment — Practice Lab Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Chapter 18: Pipeline Mainline and Field Joint Coatings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pipeline Industry and History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pipeline Terrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Construction Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pipeline Integrity — Consequence of Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pipeline Coatings — Mainline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2-Layer Polyethylene (PE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2LPE Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3-Layer PE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3LPE Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fusion Bonded Epoxy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FBE Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Coal Tar Enamel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Asphalt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Insulated Pipelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Coating Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
  • 41. 12 ©NACE International 2011 Coating Inspector Program Level 2 July 2011 Pipeline Coating Types — Field Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Heat-Shrink Sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Insulation Half Shells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Field Foam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Liquid Epoxies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cold-Applied Tapes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Hot-Applied Tapes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 FBE Field Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Petrolatum (Wax) Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Coatings Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Repair Products — Other. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Surface Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Repair Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Repair Coating Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Chapter 19: Destructive Instruments and Tests Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Solvent Sensitivity Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
  • 42. 13 Coating Inspector Program Level 2 ©NACE International 2011 July 2011 Paint Inspection (Tooke) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Saberg Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adhesion Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ASTM D 6677 Knife/Micrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Proper Use of Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ASTM D 3359 Method A & B Measuring Adhesion by Tape Test . . . . . . . . . . . . 10 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Method A (Test Procedure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Method B (Test Procedure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Pull-Off Adhesion Tests Using Portable Adhesion Testers . . . . . . . . . . . . . . . . . . 13 Pull-Off Adhesion Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Defelsko Positest AT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Dolly Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Coating Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Adhesive Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Dolly Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Pull Off Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Hydraulic Adhesion Tester (HATE) Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Proper Use of Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pneumatic Adhesion Tensile Testing Instrument (PATTI) Unit . . . . . . . . . . . . 23

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