PREVENTIVE MAINTENANCE:
NO. WORK TO BE DONE LOCATION
1
COMPRESSED AIR FILTER & REGULATOR
-CHECK PRESSURE/DRAIN WATER
PANEL...
16 PRINTER HEAD
-CLEAN HEAD/ROLLER
WILLET PRINTER ----(YES/ NO)
17 TOTALLY CLEAN VIBRATOR -------( YES/ NO)
CORRECTIVE ACT...
PREVENTIVE MAINTENANCE:
NO. JOB TO BE DONE LOCATION
1. DISK BRAKE
-CHECK BRAKE SHOE
UNWINDING ---------------(O.K./NO)
2. ...
9. NET WEIGHER
-CLEANING WITH BRUSH WEIGHER ---------------(O.K./NO)
10. BAG INLET HOPPER
-REMOVE HARDEN MATERIAL
INLET HO...
PREVENTIVE MAINTENANCE:
PLEASE ENSURE ALL POWER ARE SWITCH OFF BEFORE DOING ANY JOBS.
**POWER MIGHT COME FROM MORE THAN ON...
PREVENTIVE MAINTENANCE:
NO. DESCRIPTION STATUS
A) DOSING BELT FEEDER
CHECK GEARBOX OIL LEVEL ( USE MOBIL 630 ) ( LEVEL O.K...
PREVENTIVE MAINTENANCE:
NO. DESCRIPTION STATUS
1 TO CHANGE GEAR BOX OIL FOR THE FOLLOWING
( USE MOBIL 630 SYNTETIC OIL )
A...
PREVENTIVE MAINTENANCE:
BEWARE OF LIVE WIRE. PLEASE SWITCH OFF POWER BEFORE DOING ANY ELECTRICAL JOB.
NO. DESCRIPTION STAT...
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Preventive maintenance bagging

Reference engineering department ( maintenance) trainee only.Allnex
Published on: Mar 4, 2016
Published in: Business      Technology      
Source: www.slideshare.net


Transcripts - Preventive maintenance bagging

  • 1. PREVENTIVE MAINTENANCE: NO. WORK TO BE DONE LOCATION 1 COMPRESSED AIR FILTER & REGULATOR -CHECK PRESSURE/DRAIN WATER PANEL PANEL --------- ( O.K. /NO ) 2 BUFFER -WEAR SEPARATING DEVICE ---(O.K./ NO) OPENING STATION ------(O.K./ NO) EMPTY BAG TRANSPORT---(O.K./ NO) 3 LEVER -CHECK EASY RUN/SMOOTH UNWINDING -----(O.K./ NO) 4 HINGE JOINT -SMOOTH/SCREW TIGHTNESS UNWINDING ----------(O.K./ N0) 5 GUIDE -SMOOTH RUN EMPTY BAG TRANSPORT ----------(O.K./ NO) 6 STRETCH FINGER -CORRECT POSITION STRETCH FINGER -------(O.K./ NO) 7 CLAMPING LEDGE -PARALLELISM -CLAMPING FILLED BAG GRIPPER ------------- (O.K./ NO) 8 COOLING LEDGE -PARALLELISM WELDING STATION -----(O.K./ NO) 9 PRINTER UNIT CASING -CLEANING WITH CLOTH/LOW AIR PRESSURE WILLET PRINTER -------(O.K./ NO) 10 FOTOCELL/SENSOR/CAM -REMOVE DIRT -CHECK SCREW TIGHTNESS -CHECK POSITION CUTTING DEVICE ------(O.K./ N0) (IMPORTANT!!) OPENING STATION ----(O.K./ NO) STRETCH FINGER ----(O.K./ NO) VIBRATOR ---------(O.K./ NO) WEIGHER -----------(O.K./ NO) 11 SEPARATING DISK -WEAR SEPARATING DEVICE----(O.K./ NO) 12 SUCTION HOSE -CHECK WEAR/BROKEN HOSE OPENING STATION ----(O.K./ NO) 13 TEFLON COATING -DIRTINESS/WEAR WELDING DIE ----(O.K./ NO) 14 WELDING STRIP -WEAR WELDING DIE ----(O.K./ NO) 15 AIR BLOWING -POSITION AND FUNCTION WELDING POSITION ---( GOOD/ADJUSTED)
  • 2. 16 PRINTER HEAD -CLEAN HEAD/ROLLER WILLET PRINTER ----(YES/ NO) 17 TOTALLY CLEAN VIBRATOR -------( YES/ NO) CORRECTIVE ACTION REQUEST? YES/NO ___________________________ FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: _______________ NOT NECESSARY.REASON: ______________ HOURS PERFORMED: __________________ MATERIAL (RM): ____________________ TECHNICIAN SIGN: _ _________________ FOREMAN CHECK: ____________________ 10
  • 3. PREVENTIVE MAINTENANCE: NO. JOB TO BE DONE LOCATION 1. DISK BRAKE -CHECK BRAKE SHOE UNWINDING ---------------(O.K./NO) 2. TOOTHED/TRANSPORT BELT -CHECK WEAR SEPARATING DEVICE --------(O.K./NO) DISCHARGE BELT -----------(O.K./NO) 3. WORM,WORM WHEEL,SPINDLE- CLEAN/GREASE VERTICAL ADJUSTMENT ------(O.K./NO) 4. GUIDE WHEEL -CHECK CLEANLINESS EMPTY BAG TRANSPORT ------(O.K./NO) SUPPORT SUSPENSION -------(O.K./NO) FILLED BAG TRANSPORT -----(O.K./NO) BAG TRANSPORT -----(O.K./NO) 5. AIR CYLINDER -EASY RUN -GUIDE ON CYLINDER HEAD -CHECK STRIPPER AND PISTON ROD WEAR/SCREW UNWINDING ---------------(O.K./NO) SEPARATING DEVICE --------(O.K./NO) OPENING STATION ---------(O.K./NO) E STRETCH FINGER ----------(O.K./NO) EMPTY BAG TRANSPORT ------(O.K./NO) SUPPORT SUSPENSION -------(O.K./NO) FILLED BAG GRIPPER -------(O.K./NO) FILLED BAG TRANSPORT -----(O.K./NO) WELDING STATION/VIBRATOR--(O.K./NO) BAG TRANSPORT ----------(O.K./NO) TILTING SECURITY --------(O.K./NO) WEIGHER ---------------(O.K./NO) 6. VACUUM PUMP -CLEAN FILTER IN THE COVER/MOTOR -CLEAN SUCTION LINE/NEW FILTER FROM SUCTION CUP TO PUMP -CLEAN TUBING TO VACUUM SWITCH (IN THE CABINET) OPENING STATION ---------(O.K./NO) 7. PRINTER -CLEAN/CHECK ALL SENSOR -CLEAN ROLLER/CHECK BEARING CONDITION -CHECK PLATEN DRIVE BELT AND TENSIONING -CHECK PLATEN SCREWS -CHECK ALLEN SCREWS FOR ROLLER -CHECK WIRING/SOCKET CONNECTION(BACK) OPENING STATION ---------(O.K./NO) 8. WEIGHER VESSEL -CHECK/REMOVE CAKING MATERIAL WEIGHER ----------------(O.K./NO)
  • 4. 9. NET WEIGHER -CLEANING WITH BRUSH WEIGHER ---------------(O.K./NO) 10. BAG INLET HOPPER -REMOVE HARDEN MATERIAL INLET HOPPER ------------(CLEAN/NO ) 11. AIR-COND -TO CLEAN COIL -CHECK COOLING ELECTRICAL PANEL---------(O.K./NO) 12. AIR CYLINDER -CHECK MAGNETIC SENSOR SCREWS TIGHTNESS (O.K./TIGHTEN) CORRECTIVE ACTION REQUEST? YES/NO ___________________________ FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________ NOT NECESSARY. REASON: ______________ HOURS PERFORMED: __________________ MATERIAL (RM): ____________________ TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________ 11
  • 5. PREVENTIVE MAINTENANCE: PLEASE ENSURE ALL POWER ARE SWITCH OFF BEFORE DOING ANY JOBS. **POWER MIGHT COME FROM MORE THAN ONE SOURCE.FOLLOW SAFETY PROCEDURES. NO. DESCRIPTION STATUS 1. CHECK EXTERNAL AND INTERNAL CONDITION OF THE PANEL. ( O.K./ NO ) 2. INSPECT CONDITION OF ALL THE WIRING CHECK FOR ANY LOOSE WIRING TIGHTEN IF NECESSARY.-- ( O.K./TIGHTEN) 3. CHECK EXTERNAL CONDITION OF ALL CONTROLLERS, CONTACTORS,FUSES AND RELAYS ( O.K./ NO ) 6. CLEAN/AIR BLOW PANEL INTERNAL /EXTERNAL ( YES,CLEAN / NO ) 7. CLEAN CONTACTOR WITH CONTACT CLEANER ( YES / NO ) CORRECTIVE ACTION REQUEST? YES/NO ___________________________ FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ________________ NOT NECESSARY. REASON: ______________ HOURS PERFORMED: __________________ MATERIAL (RM): ____________________ TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________ 12
  • 6. PREVENTIVE MAINTENANCE: NO. DESCRIPTION STATUS A) DOSING BELT FEEDER CHECK GEARBOX OIL LEVEL ( USE MOBIL 630 ) ( LEVEL O.K./ TOP UP ) B) BAG UNWINDING DEVICE/BAG LIFTING - CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP ) C) FILLING SPOUT ADJUSTMENT - CHECK GEARBOX OIL LEVEL ( LEVEL O.K / TOP UP ) D) BAG VIBRATOR - CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP ) E) BAG DISCHARGE BELT CONVEYOR - CHECK GEAR BOX OIL LEVEL ( LEVEL O.K./ TOP UP ) F) FLAT BELT CONVEYOR - CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP ) G) BAG FLATTENER BELT CONVEYOR - CHECK GEARBOX OIL LEVEL. ( LEVEL O.K./ TOP UP ) CORRECTIVE ACTION REQUEST? YES/NO ___________________________ FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________ NOT NECESSARY. REASON: ______________ HOURS PERFORMED: __________________ MATERIAL (RM): ____________________ TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________ 13
  • 7. PREVENTIVE MAINTENANCE: NO. DESCRIPTION STATUS 1 TO CHANGE GEAR BOX OIL FOR THE FOLLOWING ( USE MOBIL 630 SYNTETIC OIL ) A) DOSING BELT CONVEYOR B) BAG UNWINDING DEVICE/BAG LIFTER C) FILLING SPOUT ADJUSTMENT D) BAG VIBRATING UNIT E) BAG DISCHARGE BELT CONVEYOR ( CHANGE OIL / NO ) ( CHANGE OIL / NO ) ( CHANGE OIL / NO ) ( CHANGE OIL / NO ) ( CHANGE OIL / NO ) CORRECTIVE ACTION REQUEST? YES/NO ___________________________ FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ____________ NOT NECESSARY. REASON: ______________ HOURS PERFORMED: __________________ MATERIAL (RM): ____________________ TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________ 14
  • 8. PREVENTIVE MAINTENANCE: BEWARE OF LIVE WIRE. PLEASE SWITCH OFF POWER BEFORE DOING ANY ELECTRICAL JOB. NO. DESCRIPTION STATUS 1. CHECK CONDITION AND FUNCTIONING OF ALL INDICATOR LIGHTS OUTSIDE THE PANEL ( GOOD / NO) 2. OPEN THE PANEL -LISTEN TO ABNORMAL NOISE FROM CONTACTORS OR ISOLATOR -LOOK FOR ANY BLACK SPOT OR BURNING MARK ON WIRING,CONTACTORS AND RELAYS -ANY BURNING SMELL FROM THE PANEL. ( O.K./ NO) ( GOOD/ NO) (NO BURNING/ YES) 3. CHECK FUNCTIONING OF COOLING FAN/AIR-COND ( RUNNING/OUT OF ORDER/ N/A) 4. CHECK PLC -MAKE SURE PLC MODE IN RUN POSITION -CHECK ALARM FROM THE PLC, INCLUDING BATTERY ALAR ( YES / NO) ( O.K./ NO) CORRECTIVE ACTION REQUEST? YES/NO ___________________________ FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________ NOT NECESSARY. REASON: ______________ HOURS PERFORMED: __________________ MATERIAL (RM): ____________________ TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________ 15

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