NARESH KUMAR .S
E-Mail: snareshrao.007@gmail.com / Tel: +91 9686230043
___________________________________________________...
• Process Design & development
• Layout finalization and sign off
• Assembly Tool & fixture Design, Poka Yoke system, Conv...
 Quality Management
▪ Preparation & reviewing of PFMEA.
▪ Monitoring analysis and inspection of the raw material, semi-fi...
The company is providing solutions to major automobile companies like, Ashok Leyland Ltd., Tata
motors Ltd., Volvo, VECV, ...
Current Address: ‘J’ Sector, Ajmera Housing Complex,
PIMPRI, PUNE-411018
Permanent Address: # 2742, SBI Road, 4th
main, 2n...
Current Address: ‘J’ Sector, Ajmera Housing Complex,
PIMPRI, PUNE-411018
Permanent Address: # 2742, SBI Road, 4th
main, 2n...
of 6

NareshkumarS_SNK_CV_18022016

Published on: Mar 3, 2016
Source: www.slideshare.net


Transcripts - NareshkumarS_SNK_CV_18022016

  • 1. NARESH KUMAR .S E-Mail: snareshrao.007@gmail.com / Tel: +91 9686230043 __________________________________________________________________________________ Objective: A Challenging and Rewarding Career associated with process design & development in automotive industry to improve & apply my professional skills in your esteemed organization for its goals. Interested to take up challenging career by being part of innovative ideas with ability to work as a team player, having creative and versatile knowledge in process design in the field of Engineering Applications with good communication, public relation activities and fast learner looking for a chance to show my talents and hard work Career Summary: Process Engineer with 11+ years’ experience in Process Design & Development of Axle, Suspension & prime over mounting coupler in Automotive Industry. Team player with high degree of initiative and result oriented approach. Creative, Adaptable, Self-disciplined, Self-starter with eagerness to learn, practice and master the art of professionalism at every stage. PROFILE:  Hands on experience in the area of Process development with sound knowledge in Axle assembly and application right from the concept stage to final product using special tools which involves,  Design of layout.  Facility requirement forecasting.  Automation like conveyors, Torquing & manipulators Etc...  Developing Poka Yoke systems in place.  Documentations like PFMEA, PFD & Control Plans.  Cost optimization analysis to enhance productivity for new products & regular products.  Data collection through Benchmarking and existing field failures.  Effective communication of concept proposals through appropriate presentations to Review Committee.  Active involvement in the development process, proto build, validation of components quality & Vehicle fitment level.  Active participation in CFT for resolving field failures & complaints, manufacturing issues.  Generation & Evaluation of VAVE ideas through brainstorming. CAREER EXPERIENCE: Organization Name: York Transport Equipment Pvt.Ltd Location: Pune Designation: Asst. Manager, PE Period: Oct 2015-Till Date  Currently working with York Transport Equipment Ltd. as an Asst. Manager – Process Engineering & New product development. Company Profile: York Transport Equipment Ltd is the second largest commercial Trailer Axle manufacturing company in India in the heavy commercial vehicle (HCV) segment. Period: Since Oct’2015 Reporting to: COO – Plant Head Specialization: Process development – HCV Trailer Axle, Suspension & Coupler Major Responsibilities / Assignments:
  • 2. • Process Design & development • Layout finalization and sign off • Assembly Tool & fixture Design, Poka Yoke system, Conveyors & Automation • Field failure resolutions • Manufacturing support Major Achievements  Design, Development & Improvement Projects: • Manufacturing Development of prime over mounting compact coupler • Design for hub oil seal pressing • Painting system improvement • Packaging Design & development for Axle, coupler, Suspension Etc… • Layout design for optimum material flow [Single piece flow] Major Responsibilities / Assignments: • Design & Development of tooling, fixtures & Packaging using CAD tools • Bench marking • Validation of design • Value engineering • Piloting on Production line and Releasing, Order for regular production • Documentation like SOP, PFMEA Etc…  Field Failure Resolution: • Compact coupler flat ness failure. • Fabricated spring seat failure. • Proper brake contact failure.  Special Projects: • Axle productivity improvement from 70 no’s to 80 no’s shift. • Cost reduction of 30% in paint consumption per axle. Organization Name: Automotive Axles Ltd. Location: Mysore Designation: Sr. Engineer, MFE and NPD Period: Apr2004-Jul2015 Key Responsibilities:  Production Operations ▪ Developing production plans & schedules and arranging for resources to ensure achievement of predetermined targets of Assembly section. ▪ Monitoring projects with respect to cost, resource deployment, and productivity improvement & manpower planning to ensure timely completion of projects. ▪ Preparation of process flow charts & Process summary.  Process Improvement / Value Engineering ▪ Analyzing various processes / applications and recommending process modifications & equipment calibrations to enhance operational efficiency. ▪ Handling capacity enhancement & cost reduction initiatives & ensuring escalation of plant productivity. ▪ Developing work instructions/Process sheets like MIG’S (Manufacturing & Inspection Guidelines) by indicating information about the process, fixtures, tooling’s & gauges to be used, inspection frequency for operators & quality inspectors. ▪ Reviewing of part submission warrant.
  • 3.  Quality Management ▪ Preparation & reviewing of PFMEA. ▪ Monitoring analysis and inspection of the raw material, semi-finished and finished product for new products. ▪ Implementing strict quality measures to ensure quality of the materials / equipment’s and reducing rejection level to minimum. ▪ Implementing quality systems / procedures in line with quality standards. ▪ Planning TPM & WSO activities with Poke-a-Yoke method. ▪ Preparation of 8D - Customer Complaints, Preventive action for Customer complaints.  New Product Development ▪ Understanding the manufacturing procedures and creation of drawings as per the standards. ▪ Preparation of Tool & equipment list for Assembly. ▪ Conducting Feasibility studies for new variants. ▪ Troubleshooting all technical problems; ensuring that the work executed are in compliance with the pre-set quality specifications. ▪ Making root cause analysis for processing defects; engineering changes tracking & its implementation. Projects carried at Automotive Axles Ltd Mysore, India ▪ Launch of Two Speed Axle, Major role played in planning the process, analyzing the constraints using PFMEA and Preparation of MIG’s (Manufacture & inspection Guidelines), PFC. ▪ Caterpillar Axle assembly. Major role-played in process planning. The caterpillar axle is about twice the size of our existing models, hence major role-played in Planning the sequence of operations, Procurement of tooling’s & fixtures, Preparation of work instructions for operators & process follow-up. ▪ Ashok Leyland FVDP (Future Vehicle Development Program) Axles. Major role played in planning the process, analyzing the constraints using PFMEA and Preparation of MIG’s (Manufacture & inspection Guidelines) for operators & quality inspectors. ▪ Major Role Played in Drive Head Productivity improvements from 150Nos per shift to 180Nos. per shift. & Nx assy. Productivity improvement from 170 to 190No’s. /Shift. ▪ Launch of Hub Reduction Axle, Major role played in planning the process, analyzing the requirements [Machine & tooling’s], analyzing the constraints using PFMEA and preparation of MIG’s, PPAP approval & regularization. ▪ BIQ implementation in assembly [Built in quality] ▪ Introduction of bar coding for export products & auto generation of pre-printed check sheet by scanning method [Micro level] to eliminate wrong parts assembly. [Guiding the operators which part to be assemble] ▪ Introduction of Electrical torque tools [DC tools, torque wrenches & LTP tools from Atlas Copco] & Air operated oil pulse tools to eliminating manual dependency of torqueing the fasteners & improving the production efficiency. Company profile: Meritor Inc., USA and Kalyani group India jointly promotes Automotive Axles Limited Automotive Axles Limited (AAL) is a joint venture of Kalyani Group and Meritor Inc., USA. With Mfg facilities located at Mysore (Karnataka) and Jamshedpur (Jharkhand), the company manufactures drive axles, non-drive axles, front steer axles, specialty & defense axles and drum & disc brakes.
  • 4. The company is providing solutions to major automobile companies like, Ashok Leyland Ltd., Tata motors Ltd., Volvo, VECV, AMW, Hindustan Motors, Eicher, DICV, SML ISUZU, Man Force, Corona, MNAL, BEML, Caterpillar Etc. Other / Additional Responsibilities handled • Key member in establishing the axle packaging design & development • Work closely for Axle stack up in vehicle to achieve 90% to 95% loading efficiency utilization • Organizing training program to the service team regarding new product assembly • Worked closely with IT team in configuring barcoding to the axles to meet customer requirement • Support and guide team through problem definition, issue identification and work plan development using issue based problem solving principles  Attainments: ▪ Received a Letter of appreciation from top management for the commitment / dedication shown towards work. ▪ Participated 2nd Regional QCFI Competition as Team Leader & Awarded SILVER Award for Implementation of 5S at Axle Assembly. ▪ Participated Regional QCFI Competition as coordinator & Awarded Gold Award for kaizen at Axle Assembly. ACADEMIC DETAILS & PROFESSIONAL QUALIFICATION: Qualification Year of Passing Institution University Percentage B.E (Mechanical) 2013 Sri Jayachamarajendra College of Engineering Mysore Visveswariah Technological University First Class Diploma in Mechanical Engineering 2003 J.S.S Polytechnic Mysore Technical Board of Karnataka Second Class S.S.L.C 1997 Sharada Vilas High School Mysore Board of Karnataka First Class Special Skills/Knowledge: • Team player with high degree of Initiative and Result Oriented approach. • Good Communication Skills and eagerness to learn practice and master the art of professionalism at every stage in career. • Potential to take up higher responsibilities & Sustain work pressure. • Tools: Auto CAD 2015(Proficient), Solid Works, R21 SAP, Mfg-Pro. Other achievements & Hobbies: • An active volunteer in many college events., playing cricket, Trekking, listening to songs Personal Details: Date of Birth: 07-May-1982 Gender: Male Marital Status: Married Passport: K1713134, date of Expiry: 16.11.2021 Languages: English, Kannada, Hindi, Tamil & Malayalam
  • 5. Current Address: ‘J’ Sector, Ajmera Housing Complex, PIMPRI, PUNE-411018 Permanent Address: # 2742, SBI Road, 4th main, 2nd cross, Subash Nagar, Hebbal 1st stage, Mysore-570016 I, hereby, declare that the details furnished above are true to the best of my knowledge. Looking forward for your favorable response Place : Pune Yours Faithfully, Date : (NARESH KUMAR. S)
  • 6. Current Address: ‘J’ Sector, Ajmera Housing Complex, PIMPRI, PUNE-411018 Permanent Address: # 2742, SBI Road, 4th main, 2nd cross, Subash Nagar, Hebbal 1st stage, Mysore-570016 I, hereby, declare that the details furnished above are true to the best of my knowledge. Looking forward for your favorable response Place : Pune Yours Faithfully, Date : (NARESH KUMAR. S)

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