Jasper van Dieten-Blom
Marketing Manager Somos®
December 1st, 2015
Polymer AM for end-use applications with focus on
Vat P...
Page
DSM’s global presence
1
Latin America: *
~1,000 employees
North America:
~5,000 employees
Europe:
~13,000 employees
C...
Page
TU Delft Nuna solar team 2015
2
Page 3
Somos team 2014, 2015 +5, 2016 +5
Page
In 3DP from day 1…
4
The first Somos®
material and machine
commercialized in 1992.
early 3D Systems Inc.
SL prototype...
Page 5
Market Application Mix
Functional parts have grown at the cost of
prototypes, but mix is steadying
Direct & indirec...
Page
Since 1992, vat photo has come a long way
6
• Clear transparency
• Fast
• Excellent surface quality
• Highly accurate...
Page
The only 3D printing technology to
produce optically clear durable parts
7
Images courtesy of
Malcolm Nicholls Ltd
Cl...
Page
Clearest materials – see-through-metal?
8
Images courtesy of Promethech Software Inc
and Fiat Chrysler
Moisture and t...
Page
F1 and WEC windtunnel models
Increased output for winning teams
Toyota Motorsport GmbH won the 2014
Manufacturer's Ti...
Page
AM technologies increasingly used for
manufacturing of end-use parts
10
tooling
Casting
patterns
Prototyping
Indirect...
Page
Accelerate verification for white-good product
Images courtesy Wehl & partner
Composite SL material
Tensile Modulus 1...
Page
Cost-effective molding for small series
• 2 glass filled nylon parts for industrial tool
• Quick test for potential d...
Page
Investment casting
1. Speed up development of casting design and
casting process by 3D printing prototype
patterns
2....
Page
AM technologies increasingly used for
manufacturing of end-use parts
14
tooling
Casting
patterns
Prototyping
Indirect...
Page
SL parts in end use applications
Image courtesy Magestic systems inc.
Accurate
Air-tight
Page
SL parts in end use applications
Image courtesy Toyota Motorsport group
Durable
Smooth
Page
The part we play…
18
Jasper.Dieten-van@DSM.com
jasper-van-dieten-blom
www.dsm.com/somos
of 19

Polymer AM for end-use applications with focus on Vat Photopolymerization

Polymer AM for end-use applications with focus on Vat Photopolymerization - Jasper van Dieten-Blom Marketing Manager Somos® - DSM
Published on: Mar 4, 2016
Published in: Technology      
Source: www.slideshare.net


Transcripts - Polymer AM for end-use applications with focus on Vat Photopolymerization

  • 1. Jasper van Dieten-Blom Marketing Manager Somos® December 1st, 2015 Polymer AM for end-use applications with focus on Vat Photopolymerization
  • 2. Page DSM’s global presence 1 Latin America: * ~1,000 employees North America: ~5,000 employees Europe: ~13,000 employees China: ~3,500 employees India: ~500 employees 2014: 9,2 Bio€ 24000+ people
  • 3. Page TU Delft Nuna solar team 2015 2
  • 4. Page 3 Somos team 2014, 2015 +5, 2016 +5
  • 5. Page In 3DP from day 1… 4 The first Somos® material and machine commercialized in 1992. early 3D Systems Inc. SL prototype Back in the days…
  • 6. Page 5 Market Application Mix Functional parts have grown at the cost of prototypes, but mix is steadying Direct & indirect manufacturing have grown in relative size, market growth >30% 10% 10% 9% 10% 8% 10% 9% 9% 31% 18% 20% 18% 12% 11% 11% 10% 9% 11% 10% 9% 3% 5% 6% 5% 19% 28% 29% 29% 7% 6% 6% 9% 2% 1% 2% 2% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2011 2012 2013 2014 Other Education / research Functional parts Tooling components Patterns for metal casting Patterns for prototype tooling Prototypes for fit & function Presentation models (incl architecture) Visual aids (engineers, medical professionals, etc.) 61% 49% 48% 47% 12% 16% 15% 14% 19% 28% 29% 29% 9% 8% 8% 11% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2011 2012 2013 2014 Other direct manuf indirect manuf prototype Source: Wohlers Reports 2012, 2013, 2014, 2015
  • 7. Page Since 1992, vat photo has come a long way 6 • Clear transparency • Fast • Excellent surface quality • Highly accurate large parts • Good mechanical properties • Good temperature resistance — Monochrome — Not the ‘real’ thermoplast Acrylate-Epoxy Hybrid technology
  • 8. Page The only 3D printing technology to produce optically clear durable parts 7 Images courtesy of Malcolm Nicholls Ltd Clearest materials – prototyping lights
  • 9. Page Clearest materials – see-through-metal? 8 Images courtesy of Promethech Software Inc and Fiat Chrysler Moisture and temperature resistant enough for running engine tests
  • 10. Page F1 and WEC windtunnel models Increased output for winning teams Toyota Motorsport GmbH won the 2014 Manufacturer's Title in the World Endurance Championship Stiffness - mimics carbon Smooth surface
  • 11. Page AM technologies increasingly used for manufacturing of end-use parts 10 tooling Casting patterns Prototyping Indirect manufacturing Direct manufacturing 1 part 1 tool 100s parts
  • 12. Page Accelerate verification for white-good product Images courtesy Wehl & partner Composite SL material Tensile Modulus 10 Gpa HDT 268°C 80 parts PC GF20%
  • 13. Page Cost-effective molding for small series • 2 glass filled nylon parts for industrial tool • Quick test for potential design fix • RP parts or cast urethane would not resist high heat required • Molded using SL Rapid Tooling > well within the 0.005” spec • Part size is relatively small, <125 mm • Part or tooling design still needs iterations • Verification of design requires final material • Testing for compliance (UL, CE) • Quantity of parts is low (less than 100 is ideal) Current fit for rapid tooling • Thermally conductive molds with conformal cooling channels • Software to help print molds ‘easily’ Tomorrow’s solution?
  • 14. Page Investment casting 1. Speed up development of casting design and casting process by 3D printing prototype patterns 2. Avoid expensive wax tooling step by printing each pattern for short series 3. Enable complex designs in casting not achievable with lost wax method Material development to assure: - Cleanest burnout > minimal scrap/rework - Dimensional stability > accurate large casts 13 Image courtesy of Niagara investment castings
  • 15. Page AM technologies increasingly used for manufacturing of end-use parts 14 tooling Casting patterns Prototyping Indirect manufacturing Direct manufacturing 1 part 1 tool 100s parts
  • 16. Page SL parts in end use applications Image courtesy Magestic systems inc. Accurate Air-tight
  • 17. Page SL parts in end use applications Image courtesy Toyota Motorsport group Durable Smooth
  • 18. Page The part we play… 18
  • 19. Jasper.Dieten-van@DSM.com jasper-van-dieten-blom www.dsm.com/somos

Related Documents