Pollution Prevention (P2) Avoid Waste – Add Value
Pollution Prevention <ul><li>“ Any practice which reduces the amount of hazardous substance or pollutant entering a waste ...
Pollution Prevention Planning (P3) www.ecy.wa.gov/programs/hwtr/P2/p3.html <ul><li>Required of business that: </li></ul><u...
Will P2 Save You Money? <ul><li>You pay for waste four times: </li></ul><ul><ul><li>Buy the material </li></ul></ul><ul><u...
Wash Parts, Collect and Evaporate Contaminated Rinse Water Treatment/ Disposal Recycle Reuse Source Reduction Treatment/ ...
Distill Spent Solvent <ul><ul><li>Onsite distillation uses evaporation and condensation to physically treat the chemical...
Switch to Non-Hazardous Solvents and Cleaning Solutions Treatment/ Disposal Recycle Reuse Source Reduction Source Reduct...
Extend the Life of Working Fluids In Metal Finishing Treatment/ Disposal Recycle Reuse Source Reduction Source Reduction <...
More Benefits of P2 <ul><li>Reduced liability </li></ul><ul><li>Improved competitiveness </li></ul><ul><li>Improved safety...
Lean Manufacturing and the Environment <ul><li>Another route to P2 is “Lean Manufacturing” </li></ul><ul><li>Lean Manufact...
The Seven Deadly Wastes (aka Non-Value Added activities) <ul><li>Overproduction </li></ul><ul><li>Inventory </li></ul><ul>...
Lean Tools & Techniques <ul><li>Value Stream Map </li></ul><ul><ul><li>Flow of material and information in current state ...
More Tools & Techniques <ul><li>Visual Systems </li></ul><ul><ul><li>Pictures and diagrams </li></ul></ul><ul><ul><li>Colo...
Lean Manufacturing – Results <ul><li>Lean can lead to*: </li></ul><ul><ul><li>90% Reduction of Production Times </li></ul...
Example of a Value Stream Map Shows work flow, process time, wait time, materials used and materials wasted
Examples of 5S <ul><li>Use a moveable supply cart to eliminate walking back and forth for items. Refill in storage area an...
5S Example Storage area before applying the 5S technique.
5S Example Same area after applying the 5S technique. “New” storage space. Less time looking for gear and more time to d...
Helpful Resources – Ecology’s Lean and Environment Projects <ul><li>www.ecy.wa.gov/programs/hwtr/lean/grant.html </li></u...
Helpful Resources – Ecology’s TREE Team <ul><li>www.ecy.wa.gov/programs/hwtr/TREE/ </li></ul><ul><li>Technical Resources ...
Helpful Resources – P2 Websites <ul><li>Washington Department of Ecology </li></ul><ul><ul><li>www.ecy.wa.gov/programs/hw...
www.ecy.wa.gov/programs/hwtr/GovAward/ Publicity, Recognition, and Customer Approval <ul><li>Governor’s Award for Sustaina...
Publicity, Recognition and Customer Approval <ul><li>EnviroStars </li></ul><ul><ul><li>Recognizes small quantity generator...
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Pollution Prevention (P2)

Published on: Mar 4, 2016
Source: www.slideshare.net


Transcripts - Pollution Prevention (P2)

  • 1. Pollution Prevention (P2) Avoid Waste – Add Value
  • 2. Pollution Prevention <ul><li>“ Any practice which reduces the amount of hazardous substance or pollutant entering a waste stream or being released to the environment.” </li></ul><ul><li>Practices include: </li></ul><ul><ul><li>Source Reduction (highest P2 value) </li></ul></ul><ul><ul><ul><li>(don’t create it in the first place) </li></ul></ul></ul><ul><ul><li>Recycling </li></ul></ul><ul><ul><li>Reuse </li></ul></ul><ul><ul><li>Treatment (lowest P2 value) </li></ul></ul>
  • 3. Pollution Prevention Planning (P3) www.ecy.wa.gov/programs/hwtr/P2/p3.html <ul><li>Required of business that: </li></ul><ul><ul><li>Generate ≥ 2,640 pounds recurrent dangerous waste per year, </li></ul></ul><ul><ul><li>For two years in a row; or </li></ul></ul><ul><ul><li>Report a release under the Toxics Release Inventory law </li></ul></ul><ul><li>Free planning help available from Regional P2 staff </li></ul>
  • 4. Will P2 Save You Money? <ul><li>You pay for waste four times: </li></ul><ul><ul><li>Buy the material </li></ul></ul><ul><ul><li>Dispose of the material </li></ul></ul><ul><ul><li>Buy extra material to replace what is wasted </li></ul></ul><ul><ul><li>Meet safety and management regulations </li></ul></ul><ul><li>The next slides show typical actions that illustrate the hierarchy of pollution prevention. What level of pollution prevention do you think they show? </li></ul>
  • 5. Wash Parts, Collect and Evaporate Contaminated Rinse Water Treatment/ Disposal Recycle Reuse Source Reduction Treatment/ Disposal
  • 6. Distill Spent Solvent <ul><ul><li>Onsite distillation uses evaporation and condensation to physically treat the chemical so that it can be reused. </li></ul></ul><ul><ul><li>Decanting , letting the solids settle and pouring off the liquid solvent, is considered reuse, as there is no physical or chemical treatment. </li></ul></ul>Treatment/ Disposal Reuse Recycle Recycle Source Reduction Reuse
  • 7. Switch to Non-Hazardous Solvents and Cleaning Solutions Treatment/ Disposal Recycle Reuse Source Reduction Source Reduction Super Blue Surfactant Cleaner Glysol Soy Cleaner
  • 8. Extend the Life of Working Fluids In Metal Finishing Treatment/ Disposal Recycle Reuse Source Reduction Source Reduction <ul><li>Drip curtains </li></ul><ul><li>Catch pans </li></ul><ul><li>Part rack & basket design </li></ul>
  • 9. More Benefits of P2 <ul><li>Reduced liability </li></ul><ul><li>Improved competitiveness </li></ul><ul><li>Improved safety and working conditions </li></ul><ul><li>Reduced regulatory “exposure” </li></ul><ul><li>Financial Analysis Resources </li></ul><ul><li>Cost Analysis For Pollution Prevention </li></ul><ul><ul><li>http ://www.ecy.wa.gov/biblio/95400.html </li></ul></ul><ul><ul><li>Regional Office P2 Technical Assistance </li></ul></ul>
  • 10. Lean Manufacturing and the Environment <ul><li>Another route to P2 is “Lean Manufacturing” </li></ul><ul><li>Lean Manufacturing is: </li></ul><ul><ul><li>A systematic approach to identify and eliminate waste (non-value added activities) </li></ul></ul><ul><ul><li>Continuous improvement </li></ul></ul><ul><ul><li>Production at the “pull” of the customer </li></ul></ul>
  • 11. The Seven Deadly Wastes (aka Non-Value Added activities) <ul><li>Overproduction </li></ul><ul><li>Inventory </li></ul><ul><li>Transportation </li></ul><ul><li>Motion </li></ul><ul><li>Defects </li></ul><ul><li>Over Processing </li></ul><ul><li>Waiting </li></ul><ul><ul><li>Rob Profits </li></ul></ul><ul><ul><li>and lead to Environmental Waste </li></ul></ul>
  • 12. Lean Tools & Techniques <ul><li>Value Stream Map </li></ul><ul><ul><li>Flow of material and information in current state </li></ul></ul><ul><ul><li>Include environmental waste (“fallout”) </li></ul></ul><ul><li>Kaizen </li></ul><ul><ul><li>Rapid improvement event (“get ‘er done”) </li></ul></ul><ul><li>6S (5S + Safety) </li></ul><ul><ul><li>Sort </li></ul></ul><ul><ul><li>Set in Order </li></ul></ul><ul><ul><li>Shine </li></ul></ul><ul><ul><li>Standardize </li></ul></ul><ul><ul><li>Sustain </li></ul></ul><ul><ul><li>Safety </li></ul></ul><ul><li>Standard Work </li></ul>
  • 13. More Tools & Techniques <ul><li>Visual Systems </li></ul><ul><ul><li>Pictures and diagrams </li></ul></ul><ul><ul><li>Color coding </li></ul></ul><ul><ul><li>Outlines on floor </li></ul></ul><ul><ul><li>Improved lighting </li></ul></ul><ul><li>Six Sigma </li></ul><ul><ul><li>Statistical analyses </li></ul></ul><ul><ul><li>Pinpoint quality issues </li></ul></ul><ul><li>Kanban (Pull) Systems </li></ul><ul><ul><li>Re-order cards on material </li></ul></ul><ul><ul><li>Trigger based on actual use of material </li></ul></ul>
  • 14. Lean Manufacturing – Results <ul><li>Lean can lead to*: </li></ul><ul><ul><li>90% Reduction of Production Times </li></ul></ul><ul><ul><li>50% Increase in Productivity </li></ul></ul><ul><ul><li>80% Quality Improvement </li></ul></ul><ul><ul><li>75% Improvement in Space Utilization </li></ul></ul><ul><ul><li>85% Reduction of Work in Progress </li></ul></ul><ul><ul><li>*Data source – Lean 101 Training, Washington Manufacturing Services </li></ul></ul>
  • 15. Example of a Value Stream Map Shows work flow, process time, wait time, materials used and materials wasted
  • 16. Examples of 5S <ul><li>Use a moveable supply cart to eliminate walking back and forth for items. Refill in storage area and bring all materials to work area in one trip. </li></ul>Use a “shadow” board for tools. Workers can easily find the tool they need and can tell right away what’s missing
  • 17. 5S Example Storage area before applying the 5S technique.
  • 18. 5S Example Same area after applying the 5S technique. “New” storage space. Less time looking for gear and more time to do the job. No more duplicate purchases because items couldn’t be found.
  • 19. Helpful Resources – Ecology’s Lean and Environment Projects <ul><li>www.ecy.wa.gov/programs/hwtr/lean/grant.html </li></ul><ul><li>Partnership between Ecology and Washington Manufacturing Services (WMS). </li></ul><ul><li>Projects integrate lean manufacturing and environmental methods for Washington manufacturers. </li></ul><ul><li>Improves productivity, increases process efficiency, reduces waste, and increases competitiveness. </li></ul><ul><li>Partial funding – clients must also invest in project. </li></ul><ul><li>Contact: </li></ul><ul><ul><li>Hugh O’Neill, Ecology </li></ul></ul><ul><ul><ul><li>(360) 584-2479, [email_address] </li></ul></ul></ul><ul><ul><li>Nigel Moore, WMS </li></ul></ul><ul><ul><ul><li>(425) 438-1146 x104, [email_address] </li></ul></ul></ul>
  • 20. Helpful Resources – Ecology’s TREE Team <ul><li>www.ecy.wa.gov/programs/hwtr/TREE/ </li></ul><ul><li>Technical Resources for Engineering Efficiency (TREE) </li></ul><ul><li>Expertise in reducing energy and water use, and generation of wastewater and hazardous and solid waste. </li></ul><ul><li>Free, confidential, non-regulatory </li></ul><ul><li>Contact: </li></ul><ul><ul><li>Michelle Costenaro </li></ul></ul><ul><ul><li>(425) 649-7143, [email_address] </li></ul></ul><ul><ul><li>Lynn Coleman </li></ul></ul><ul><ul><li>(360) 407-6738, [email_address] </li></ul></ul>
  • 21. Helpful Resources – P2 Websites <ul><li>Washington Department of Ecology </li></ul><ul><ul><li>www.ecy.wa.gov/programs/hwtr/reducewaste.html </li></ul></ul><ul><li>Oregon Department of Environmental Quality </li></ul><ul><ul><li>www.deq.state.or.us/programs/sustainability/10ways-businesses.htm </li></ul></ul><ul><li>Pollution Prevention Resource Center </li></ul><ul><ul><li>www.pprc.org </li></ul></ul><ul><li>Waste Reduction Resource Center </li></ul><ul><ul><li>wrrc.p2pays.org </li></ul></ul><ul><li>Environmental Protection Agency </li></ul><ul><ul><li>www.epa.gov/p2/ </li></ul></ul>
  • 22. www.ecy.wa.gov/programs/hwtr/GovAward/ Publicity, Recognition, and Customer Approval <ul><li>Governor’s Award for Sustainable Practices </li></ul><ul><ul><li>The annual award recognizes businesses, organizations, agencies, and schools. </li></ul></ul><ul><ul><li>Winners reduce their use of toxics, conserve water, energy, and materials, and lead the way to a more sustainable future. </li></ul></ul>
  • 23. Publicity, Recognition and Customer Approval <ul><li>EnviroStars </li></ul><ul><ul><li>Recognizes small quantity generators that reduce hazardous materials and wastes, and implement environmentally beneficial practices. </li></ul></ul><ul><ul><li>Awarded by Jefferson, King, Kitsap, Pierce, and Whatcom counties </li></ul></ul>www.envirostars.org

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