PLANT CONDITION
MONITORING
PORT TALBOT ROTATING PLANT
SOUMITRA BANERJEE
NEED AND ADVANTAGES OF PLANT
CONDITION MONITORING
 TO IDENTIFY CHANGES IN CONDITION OF MACHINE THAT
WILL INDICATE SOME PO...
NEED AND ADVANTAGES OF PLANT
CONDITION MONITORING
 TO AVOID FURTHER DAMAGES, PREVENTS LOSS OF
EFFICIENCY OF EQUIPMENTS AN...
NEED AND ADVANTAGES OF PLANT
CONDITION MONITORING
 IMPROVES THE RELIABILITY OF THE PLANT AND
EQUIPMENT.
 LESS DOWNTIME C...
PLANT CONDITION MONITORING
TECHNIQUES
 AUDIO AND VISUAL INSPECTION.
 FIXED PERFORMANCE MONITORING
 VIBRATIONAL MONITORI...
PLANT CONDITION MONITORING
TECHNIQUES
 NOISE ANALYSIS.
 WEAR DEBRIS ANALYSIS.
 THERMOGRAPHY.
 NDT ULTRASONIC
VIBRATION ANALYSIS
 TURBINE
 GENERATOR
 PUMP
 MOTOR
 FAN
 COMPRESSOR
VIBRATION DIAGNOSIS
 SHAFT AND ROTOR : DISBALANCE, BENT AND
MISALIGNMENTS.
 BEARING : DAMAGES, DISTORTION AND LOSS OF
LU...
LUBRICATING OIL ANALYSIS AND
DIAGNOSIS
 WATER CONTENT
 MECHANICAL IMPURITIES
 DENSITY
 VISCOSITY
 ACIDITY
WEAR DEBRIS ANALYSIS AND
DIAGNOSIS
 WEAR DEBRIS ANALYSIS CARRIED OUT FOR WEAR.
 PARTICLE CONCENTRATION IN OIL
 CONDITIO...
THERMOVISION MONITORING
 IDENTIFICATION OF HOT
AND COLD SPOT.
 ROUTINE MONITORING OF
ELECTRICAL EQUIPMENTS.
 MONITORING...
THANK YOU
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PLANT CONDITION MONITORING, CORUS STRIP PRODUCTS, PORT TALBOT, WALES, UK

Importance and requirement of Plant Condition Monitoring.
Published on: Mar 4, 2016
Published in: Technology      Business      
Source: www.slideshare.net


Transcripts - PLANT CONDITION MONITORING, CORUS STRIP PRODUCTS, PORT TALBOT, WALES, UK

  • 1. PLANT CONDITION MONITORING PORT TALBOT ROTATING PLANT SOUMITRA BANERJEE
  • 2. NEED AND ADVANTAGES OF PLANT CONDITION MONITORING  TO IDENTIFY CHANGES IN CONDITION OF MACHINE THAT WILL INDICATE SOME POTENTIAL FAILURE.  DIAGNOSIS OF A FAILURE.  PREDICTION OF A FAILURE.
  • 3. NEED AND ADVANTAGES OF PLANT CONDITION MONITORING  TO AVOID FURTHER DAMAGES, PREVENTS LOSS OF EFFICIENCY OF EQUIPMENTS AND IMPROVES OEE.  TO PLAN BETTER SPARE MANAGEMENT, REMOVAL OF DEAD ASSETS.  BETTER USAGE OF RESOURCES DURING PLANNED MAINTENANCE.
  • 4. NEED AND ADVANTAGES OF PLANT CONDITION MONITORING  IMPROVES THE RELIABILITY OF THE PLANT AND EQUIPMENT.  LESS DOWNTIME COST AND MORE PRODUCTIVITY.  IMPROVES BUDGET PLANNING FOR THE PLANT.  GREATER SAFETY TO WORK FORCE.
  • 5. PLANT CONDITION MONITORING TECHNIQUES  AUDIO AND VISUAL INSPECTION.  FIXED PERFORMANCE MONITORING  VIBRATIONAL MONITORING e.g., SHOCK PULSE METHOD (SPM).  LUBRICANT ANALYSIS
  • 6. PLANT CONDITION MONITORING TECHNIQUES  NOISE ANALYSIS.  WEAR DEBRIS ANALYSIS.  THERMOGRAPHY.  NDT ULTRASONIC
  • 7. VIBRATION ANALYSIS  TURBINE  GENERATOR  PUMP  MOTOR  FAN  COMPRESSOR
  • 8. VIBRATION DIAGNOSIS  SHAFT AND ROTOR : DISBALANCE, BENT AND MISALIGNMENTS.  BEARING : DAMAGES, DISTORTION AND LOSS OF LUBRICANT.  GEAR : TOOTH MESHING FAULT, WORN TEETH AND MISALIGNMENT.  MECHANICAL LOOSNESS
  • 9. LUBRICATING OIL ANALYSIS AND DIAGNOSIS  WATER CONTENT  MECHANICAL IMPURITIES  DENSITY  VISCOSITY  ACIDITY
  • 10. WEAR DEBRIS ANALYSIS AND DIAGNOSIS  WEAR DEBRIS ANALYSIS CARRIED OUT FOR WEAR.  PARTICLE CONCENTRATION IN OIL  CONDITION OF LUBRICATING OIL  OUTSIDE CONTAMINATION.  TO DETERMINE THE WEAR CONDITION OF A MACHINE BY: 1. NORMAL RUBBING 2. BEARING FAILURE 3. CONDITION OF GEAR 4. CUTTING OF METAL.
  • 11. THERMOVISION MONITORING  IDENTIFICATION OF HOT AND COLD SPOT.  ROUTINE MONITORING OF ELECTRICAL EQUIPMENTS.  MONITORING OF DRAIN PIPES LINES TO DETECT CHOKING OF PIPE LINES.  TO MONITOR THE CONDITION OF INSULATION ON PIPES & EQUIPMENTS. e.g, TORPEDOS.
  • 12. THANK YOU

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